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Inhaltsverzeichnis

Seite 1 - CNC PILOT 4290

CNC PILOT 4290User’s ManualNC Software368 650-xxV7English (en)10/2004

Seite 2

ContentsContentsVI6.3.5 Entering Contours Machined with the C Axis... 2236.3.6 Basics of Operation... 2256.3.7 Help Functions for Element Defini

Seite 3

4 DIN PLUS88Continued Undercut contour G25-GeoGenerates the following undercut contours in paraxial inside contourcorners. Program G25 after the fir

Seite 4 - Functions

HEIDENHAIN CNC PILOT 429089Undercut DIN 509 F (H=6)ParametersI: Depth of undercut (radius)K: Width of undercutR: Undercut radius (in both corners of t

Seite 5

4 DIN PLUS90Thread (general) G37-GeoDefines the different types of thread Multi-start threads andconcatenated threads are possible. Threads are concat

Seite 6

HEIDENHAIN CNC PILOT 429091Caution: Danger of collision!The thread is generated to the length ofthe reference element. Another linearelement without u

Seite 7

4 DIN PLUS92The peak-to-valley height applies only tobasic contour elements.4.5.4 Help Commands for Contour DefinitionOverviewG7 Precision stop ONG8 P

Seite 8

HEIDENHAIN CNC PILOT 429093Feed rate reduction factor G38-GeoSpecial feed rate for G890ParametersE: Special feed factor (0 < E <= 1) – default:

Seite 9

4 DIN PLUS94Feed per revolution G95-GeoInfluences the finishing feed rate of G890.ParametersF: Feed per revolutionProgramming notes G95 is a modal fu

Seite 10 - Contents

HEIDENHAIN CNC PILOT 429095Pocket or islandContinued 4.5.5 Contour PositionMilling depth, contour positionYou must define the ”reference plane” or t

Seite 11

4 DIN PLUS964.5.6 Front and Rear Face ContoursStarting point of front/rear face contour G100 GeoParametersX: Starting point in polar coordinates (diam

Seite 12

HEIDENHAIN CNC PILOT 429097Line segment in front-face/rear-face contour G101 GeoParametersX: End point in polar coordinates (diameter)C: End point in

Seite 13 - Introduction and Fundamentals

ContentsHEIDENHAIN CNC PILOT 4290VII6.12 Interactive Working Plan Generation (IWG)... 2866.12.1 Tool call... 2876.12.2 Cutting Data... 2886.1

Seite 14 - 1.1 The CNC PILOT

4 DIN PLUS98G103 GeoHole on front/rear face G300 GeoHole with countersinking and thread.ParametersXK,YK: Center in Cartesian coordinatesB: Hole diamet

Seite 15 - 1.1 The CNC PILOT

HEIDENHAIN CNC PILOT 429099G302 GeoCircular slot on front/rear face G302/G303 Geo G302: Circular slot clockwise G303: Circular slot counterclockwise

Seite 16

4 DIN PLUS100Linear pattern on face G401 GeoG401 is effective for the bore hole/figure defined in the following block(G300..305, G307).Programming not

Seite 17 - 1.2 The Operating Modes

HEIDENHAIN CNC PILOT 4290101Circular pattern on front/rear face G402 GeoG402 is effective for the bore hole/figure defined in the following block(G300

Seite 18 - Expansion Stages (Options)

4 DIN PLUS102Line segment in a lateral surface contour G111-GeoParametersZ: End pointC: End point (end angle)CY: End angle as linear value (referenced

Seite 19 - 1.4 Fundamentals

HEIDENHAIN CNC PILOT 4290103G112 GeoCircular arc in lateral surface contour G112/G113-GeoDirection of rotation: see help graphicParametersZ: End point

Seite 20 - 1.4 Fundamentals

4 DIN PLUS104Circular slot on lateral surface G312/G313-Geo G312: Circular slot clockwise G313: Circular slot counterclockwiseParametersZ: Center of

Seite 21

HEIDENHAIN CNC PILOT 4290105Full circle on lateral surface G314-GeoParametersZ: Circle centerC: Circle center (angle)CY: Angle as linear value (refere

Seite 22 - 1.5 Tool Dimensions

4 DIN PLUS106Circular pattern on lateral surface G412-GeoG412 is effective for the bore hole/figure defined in the following block(G310..315, 317).Pro

Seite 23 - Basics of Operation

HEIDENHAIN CNC PILOT 4290107V: Direction (orientation) – default: 0 V=0 – without W: distribution over complete circle V=0 – with W: distribution ov

Seite 24 - 2.1 User Interface

ContentsContentsVIII8 Operating Resources... 3718.1 Tool Database... 3728.1.1 Tool Editor... 3728.1.2 Tool Types (Overview)... 3758.1.3 To

Seite 25

4 DIN PLUS1084.5.8 Circular Pattern with Circular SlotsIn addition to the pattern positions, for circular patterns you programthe center and radius of

Seite 26

HEIDENHAIN CNC PILOT 4290109Example for a slot center line as reference and normalpositionExample for a center of curvature as reference and normalpos

Seite 27

4 DIN PLUS110Approach to tool change position G14The slide moves at rapid traverse to the tool change position. In setupmode, define permanent coordin

Seite 28 - 2.2 The Info System

HEIDENHAIN CNC PILOT 4290111Rapid traverse to machine coordinates G701The slide moves at rapid traverse on the shortest path to the targetpoint.Parame

Seite 29 - 2.3 The Error System

4 DIN PLUS112Circular arc G13Circular pathsG2, G3 – incremental center coordinatesG12, G13 – absolute center coordinatesThe tool moves in a circular a

Seite 30 - 2.3 The Error System

HEIDENHAIN CNC PILOT 4290113 If P > parameter value, the parametervalue applies. ”E, F and P” refer to the X or Z axis. Theacceleration/feed rate

Seite 31 - 2.5 Explanation of Terms

4 DIN PLUS114The actual value display shows the feedrate in mm/rev.G26/Gx26 limits the spindle speed.4.6 Machining CommandsFeed per tooth Gx93Drive-de

Seite 32

HEIDENHAIN CNC PILOT 42901154.6.5 Cutter Radius Compensation (TRC/MCRC)Tooth and cutter radius compensation (TRC)If TRC is not used, the theoretical t

Seite 33 - Manual Control

4 DIN PLUS116Zero point shift G51Shifts the workpiece zero point by ”Z” (or ”X”). The shift is referencedto the workpiece zero point defined in setup

Seite 34 - Reference Run

HEIDENHAIN CNC PILOT 4290117Mirror/shift contour G121Mirrors and or shifts the workpiece blank contour and finished partcontour. The contour is mirror

Seite 35 - 3.1.2 Switch-Off

Introduction and Fundamentals1

Seite 36 - 3.2 Manual Operating Mode

4 DIN PLUS118Example of rear side machining with opposing spindle. Part transfer with mirroring of the coordinate system. . .N.. G121 H1 Q1 Z.. D1. .

Seite 37 - 3.2.2 M Commands

HEIDENHAIN CNC PILOT 4290119Contour-parallel oversize (equidistant) G58A negative oversize is permitted with G890. Program G58 before thecycle call.G5

Seite 38 - 3.2.4 Handwheel

4 DIN PLUS1204.6.8 Tools, Types of CompensationTool call TThe CNC PILOT displays the tool assignment defined in the TURRETsection. You can enter the T

Seite 39

HEIDENHAIN CNC PILOT 4290121Linking tool dimensions G710When a T command is programmed, the CNC PILOT replaces theprevious tool dimensions with new to

Seite 40 - Management

4 DIN PLUS1224.7 Turning CyclesLongitudinal roughing G810G810 machines the contour area defined by “NS, NE.” The CNCPILOT uses the tool definition to

Seite 41 - 3.3.1 Setting Up a Tool List

HEIDENHAIN CNC PILOT 42901234.7 Turning CyclesOn 4 axis cycles, ensure that the toolsare identical (tool type, cutting edgeradius, cutting edge angle,

Seite 42

4 DIN PLUS1244.7 Turning CyclesContinued Face roughing G820G820 machines the contour area defined by “NS, NE.” The CNCPILOT uses the tool definition

Seite 43 - ■ Actual tool ≠ nominal tool

HEIDENHAIN CNC PILOT 42901254.7 Turning CyclesD G22 G23 G23 G25 G25 G25= H0 H1 H4 H5/6 H7..90 ••••••1 •••–––2 ••–•••3 ••––––4 ••–••–”•”: Skip elements

Seite 44 - NC Program

4 DIN PLUS1264.7 Turning CyclesD G22 G23 G23 G25 G25 G25= H0 H1 H4 H5/6 H7..90••••••1•••–––2••–•••3••––––4••–••–”•”: Skip elementsContour parallel rou

Seite 45 - 3.3.4 Tool Life Management

HEIDENHAIN CNC PILOT 42901274.7 Turning CyclesContour-parallel with neutral tool G835G830 machines the contour area defined by “NS, NE” parallel tothe

Seite 46 - 3.4 Setup Functions

1 Introduction and Fundamentals2 1.1 The CNC PILOT1.1 The CNC PILOTThe CNC PILOT is a contouring control designed forlathes and turning centers. In a

Seite 47

4 DIN PLUS1284.7 Turning CyclesRecessing G860G860 machines (indents) the contour area defined by “NS, NE”axially/radially. The contour to be machined

Seite 48

HEIDENHAIN CNC PILOT 42901294.7 Turning CyclesRecessing cycle G866G866 generates a recess defined by G22-Geo. The CNC PILOT usesthe tool definition to

Seite 49

4 DIN PLUS1304.7 Turning CyclesContinued Recess turning cycle G869G869 machines (indents) the contour area defined by ”NS, NE”axially/radially. The

Seite 50

HEIDENHAIN CNC PILOT 42901314.7 Turning CyclesA, W: Approach angle, departure angle—default:opposite from the recessing directionQ: Sequence—default:

Seite 51

4 DIN PLUS1324.7 Turning CyclesG890 Q4—Residual finishingFinish contour G890G890 finishes the contour area defined by „NS, NE“ parallel to thecontour

Seite 52

HEIDENHAIN CNC PILOT 42901334.7 Turning Cycles– Equidistant around the barrier– Omission of the first contour element if the start position isinaccess

Seite 53 - 3.5 Automatic Mode of

4 DIN PLUS134 Programming X, Z: absolute,incremental or modal Cutter radius compensation: Notactive Safety clearance After every step: 1 mm.4.7 Tur

Seite 54 - 3.5.2 Defining a Start Block

HEIDENHAIN CNC PILOT 4290135Simple face roughing G82G82 machines (roughs) the contour area defined by the current toolposition and ”X, Z.” If you wish

Seite 55

4 DIN PLUS136Simple contour repeat cycle G83G83 carries out the functions programmed in the following blocks(simple traverses or cycles without a cont

Seite 56 - 3.5.4 Compensation

HEIDENHAIN CNC PILOT 4290137Undercut cycle G85With the function G85, you can machine undercuts according to DIN509 E, DIN 509 F and DIN 76 (thread und

Seite 57 - 3.5.5 Tool Life Management

3HEIDENHAIN CNC PILOT 4290The C-axisWith a C-axis you can drill and mill a workpiece on itsfront, back and lateral surfaces.During use of the C-axis,

Seite 58 - 3.5.6 Inspection Mode

4 DIN PLUS138Recessing G86G86 machines simple radial and axial recesses with chamfers. Fromthe tool position the CNC PILOT calculates a radial/axial o

Seite 59

HEIDENHAIN CNC PILOT 4290139Cycle radius G87G87 machines transition radii at orthogonal, paraxial inside andoutside corners. The direction is taken fr

Seite 60 - 3.5.7 Block Display

4 DIN PLUS140Thread cycle G31G31 machine simple threads, successions of threads and multi-startthreads with G24, G34 or G37 Geo.External or internal t

Seite 61 - 3.5.8 Graphic Display

HEIDENHAIN CNC PILOT 4290141 ”Feed rate stop” becomes effective atthe end of a thread cut. Feed rate override is not in effect. Spindle override is

Seite 62 - ■ Shift: Cursor keys

4 DIN PLUS142Thread single path G33G33 cuts threads in any desired direction and position (longitudinal,tapered or transverse threads; internal or ext

Seite 63

HEIDENHAIN CNC PILOT 42901434.9 Drilling Cycles4.9 Drilling cyclesSimple drilling cycle G71G71 is used for axial and radial bore holes using driven or

Seite 64 - 3.6 Machine Display

4 DIN PLUS1444.9 Drilling CyclesBoring, countersinking G72Use of G72: Boring, sinking, reaming, NC spot drilling or centering foraxial/ radial holes w

Seite 65

HEIDENHAIN CNC PILOT 4290145Tapping G73G73 cuts axial/radial threads using driven or stationary tools.G73 is used for bore holes with contour definiti

Seite 66 - 3.7 Load Monitoring

4 DIN PLUS146Thread cycle G36G36 cuts axial/radial threads using driven or stationary tools.Depending on X/Z, G36 decides whether a radial or axial th

Seite 67

HEIDENHAIN CNC PILOT 4290147Deep-hole drilling G74G74 is used for axial and radial bore holes in several stages usingdriven or stationary tools.”1st d

Seite 68

1 Introduction and Fundamentals4Full-surface machiningThe CNC PILOT supports full-surface machining for allcommon machine designs. The features inclu

Seite 69

4 DIN PLUS1484.10 C-Axis Machining4.10.1 General C-Axis FunctionsSelect C axis G119If several C axes are available, use G119 to select a C axis and to

Seite 70

HEIDENHAIN CNC PILOT 4290149Circular arc on front face/rear face G102/G103The tool moves in a circular arc at the feed rate to the ”end point.”Directi

Seite 71 - DIN PLUS

4 DIN PLUS150Circular arc G1034.10 C Axis Machining4.10.3 Lateral Surface MachiningRapid traverse on lateral surface G110The tool moves at rapid trave

Seite 72 - 4.1 DIN Programming

HEIDENHAIN CNC PILOT 4290151Circular arc on lateral surface G112/G113The tool moves in a circular arc at the feed rate to the ”end point.”Direction of

Seite 73

4 DIN PLUS1524.11 Milling Cycle GroupContour milling G840G840 mills, finishes, engraves or deburrs figures or ”free contours”(open or closed) in the f

Seite 74

HEIDENHAIN CNC PILOT 42901534.11 Milling CyclesParametersQ: Cycle type (= milling location) Q=0: Milling center on the contour (without milling cutte

Seite 75

4 DIN PLUS154Closed contoursCycle type Cutting direction Direction of tool rotation TRC VersionContour (Q=0) – Mx03 –Contour – Mx03 –Contour – Mx04 –C

Seite 76

HEIDENHAIN CNC PILOT 4290155Closed contoursCycle type Cutting direction Direction of tool rotation TRC VersionOutside Climb milling (H=1) Mx04 RightC

Seite 77 - 4.2 Programming Notes

4 DIN PLUS156Pocket milling – roughing G845G845 roughs closed contours and figures in the following programsections: FRONT REAR SIDE SURFACEYou can

Seite 78 - 4.2 Basics of Programming

HEIDENHAIN CNC PILOT 4290157Pocket milling, finishing G846G846 finishes closed contours and figures in the following programsections: FRONT REAR SID

Seite 79

5HEIDENHAIN CNC PILOT 42901.2 The Operating ModesThe functions of the CNC PILOT are grouped into the followingoperating modes:Manual operating modeIn

Seite 80

4 DIN PLUS158Pocket millingCycle Cutting direction Machining direction Direction of tool rotation VersionG845 Up-cut milling (H=0) from inside (Q=0

Seite 81

HEIDENHAIN CNC PILOT 42901594.12 Special functions4.12.1 Chucking Equipment in SimulationClamping G65G65 displays the selected chucking equipment in

Seite 82

4 DIN PLUS160 Both slides must be controlled by thecommon main program. Do not synchronize to the endcoordinates of NC blocks, because thepositions

Seite 83 - 4.3 The DIN PLUS Editor

HEIDENHAIN CNC PILOT 4290161Example: G720. . .N.. G397 S1500 M3 [speed and directionof master spindle]N.. G720 C180 S4 H2 Q2 F–1 [synchronizationof ma

Seite 84 - 4.3The DIN PLUS Editor

4 DIN PLUS1624.12 Special FunctionsZP: Target position of the traverse commandS: Lag error limitR: Reversing pathExample. . . N.. G94 F200$2 N..

Seite 85

HEIDENHAIN CNC PILOT 42901634.12 Special FunctionsControlled parting using spindle monitoring G991The controlled parting function (cut-off control) pr

Seite 86

4 DIN PLUS164Values for controlled parting G992G992 overwrites machine parameters 808, 858, ... for controlledparting.The new parameters are effective

Seite 87

HEIDENHAIN CNC PILOT 42901654.12.5 In-Process MeasuringPrerequisite: Touch trigger probeThe measuring results are evaluated by the NC program. You can

Seite 88

4 DIN PLUS1664.12.6 Post-Process MeasuringThe workpieces are measured outside of the lathe and the results aretransferred to the CNC PILOT. The measur

Seite 89

HEIDENHAIN CNC PILOT 42901674.12 Special Functions4.12.7 Load MonitoringThe load monitoring function checks the performance and workvalues of the driv

Seite 90

1 Introduction and Fundamentals61.3 Expansion Stages (Options)The machine manufacturer configures the CNC PILOT according tothe capabilities of the s

Seite 91 - 4.4 Program Section Codes

4 DIN PLUS1684.13 Other G FunctionsProgramming of all parameters:Absolute, incremental or modal.4.13 Other G FunctionsPeriod of dwell G4The CNC PILOT

Seite 92

HEIDENHAIN CNC PILOT 42901694.13 Other G FunctionsConverting and mirroring G30G30 converts G functions, M functions, and slide and spindlenumbers with

Seite 93

4 DIN PLUS170Waiting for time G204G204 interrupts an NC program up to a specified moment.ParametersD: Day (D=1..31) – default: First possible time ”H,

Seite 94

HEIDENHAIN CNC PILOT 4290171Block speed monitoring off G907The CNC PILOT starts machining operations requiring spindlerevolutions when the programmed

Seite 95

4 DIN PLUS1724.13 Other G FunctionsDeactivate zero offsets G920”Deactivate” the workpiece zero point and the zero point shifts.Traverse paths and posi

Seite 96

HEIDENHAIN CNC PILOT 42901734.14 Data Input and DataOutputData are also entered and output during simulation.”V variables” are included during simulat

Seite 97

4 DIN PLUS1744.14 Data Input, Data Output4.14.2 Input/Output of V VariablesINPUTA“INPUTA“ can be used to program the input of Vvariables evaluated dur

Seite 98

HEIDENHAIN CNC PILOT 42901754.15Variable ProgrammingSyntax Mathematical function+ Addition– Subtraction* Multiplication/ DivisionSQRT(...) Square root

Seite 99

4 DIN PLUS176Information contained in variablesThe following variable information on tool data and your NC programcan be read out. The assignment of v

Seite 100 - 4.5 Geometry Commands

HEIDENHAIN CNC PILOT 42901774.15.2 V VariablesThe CNC PILOT uses value ranges to define the scope of variables:: Real V1 .. V199 Integer V200 .. V29

Seite 101

7HEIDENHAIN CNC PILOT 4290Absolute coordinatesIf the coordinates of a position are referenced to the workpiece zeropoint, they are referred to as abso

Seite 102

4 DIN PLUS1784.15Variable ProgrammingIf an tool interchange chain is defined, program the firsttool of the chain for tool compensation and tooldiagnos

Seite 103

HEIDENHAIN CNC PILOT 42901794.15Variable Programming4.15.3 Program Branches, Program Repeats,Conditional Block ExecutionV variables are included durin

Seite 104

4 DIN PLUS180Example:. . .N.. IF {E1[16]==1}N..THENN.. G0 X100 Z100N.. ELSEN.. G0 X0 Z0N.. ENDIF. . . NC blocks with IF, THEN, ELSE, ENDIFcan hav

Seite 105

HEIDENHAIN CNC PILOT 42901814.15Variable ProgrammingSkip level/..An NC block with preceding skip level is not run with an active skiplevel (see “4.3.3

Seite 106

4 DIN PLUS1824.16 SubprogramsCalling a subprogram: L”xx” V1 L: Indicator of subprogram call ”xx”: Name of the subprogram – file name forexternal su

Seite 107

HEIDENHAIN CNC PILOT 4290183M commands for program-run controlM00 Program STOPM01 Optional STOPM30 End of programM99 NS.. Program end with restartM co

Seite 108

4 DIN PLUS184Example: Programming contour repetitions,including storing of the contour4.18.2 Contour Repetitions4.18 Programming Notes and Examples4.1

Seite 109

HEIDENHAIN CNC PILOT 4290185Store contour”Qx” = number of repetitionsLoad stored contour4.18 Notes and Examples

Seite 110

4 DIN PLUS1864.18 Notes and ExamplesInsert recessing toolShift reference point to the right of the cutting edgeActivate TRCSwitch off TRCIncremental z

Seite 111

HEIDENHAIN CNC PILOT 42901874.18.3 Full-Surface MachiningThe term ”full-surface machining” refers to the machining of the frontand rear ends in one NC

Seite 112

Data input keypadManual operating modeAutomatic modeProgramming modes (DIN PLUS, simulation, TURNPLUS)Organization modes (parameter, service, transfer

Seite 113

1 Introduction and Fundamentals8Incremental coordinatesIncremental coordinates are always referenced to the lastprogrammed position. They specify the

Seite 114

4 DIN PLUS188For machining the rear face with the Y axis, deactivate arcconversion (G30 H2) and reactivate it for turning and otheroperations in the Y

Seite 115

HEIDENHAIN CNC PILOT 4290189Example: Full-surface machining on lathe withtraveling opposing spindleThe workpiece is machined on the front face,transfe

Seite 116

4 DIN PLUS190Example: Full-surface machining on single-spindlecounterspindle Chucking equipment for 1st set-up Chucking equipment for 2nd set-up4.18 N

Seite 117

HEIDENHAIN CNC PILOT 4290191Zero-point shift 1st setupDisplay chucking equipment of 1st setupMilling - Contour - Outside - Front facePrepare the rechu

Seite 118

4 DIN PLUS192Example: Full-surface machining on a single-spindle latheIn the example, the machining of the front and rearface, using one NC program, i

Seite 119

HEIDENHAIN CNC PILOT 4290193Zero-point shift 1st setupDisplay chucking equipment of 1st setupPrepare the rechuckingDelete chucking equipment of 1st se

Seite 121

Graphic Simulation5

Seite 122 - 4.6 Machining Commands

5 Graphic Simulation1965.1 Simulation Mode of OperationSoft keysChange to the DIN PLUS modeChange to the TURN PLUS modeSwitch to the next slideActivat

Seite 123

HEIDENHAIN CNC PILOT 42901975.1 Simulation Mode of Operation5.1.1 Graphic Elements, DisplaysGraphic elements: Coordinate systemsThe zero point of the

Seite 124

9HEIDENHAIN CNC PILOT 4290Machine reference pointsMachine zero pointThe point of intersection of the X-axis with the Z-axis is called themachine zero

Seite 125

5 Graphic Simulation1985.1 Simulation Mode of OperationIn control parameter 24, you can define the color ofthe feed path for the respective T number.I

Seite 126

HEIDENHAIN CNC PILOT 42901995.1 Simulation Mode of OperationStatus of the zero point shiftsZero point shifts are included incalculationZero point shif

Seite 127

5 Graphic Simulation2005.1.2 Basics of OperationHow to activate the simulation function Load the desired NC program. Set the simulation window (face,

Seite 128

HEIDENHAIN CNC PILOT 42902015.2 Main Menu”Prog(ram selection)” drop-down menu: Load Select NC program and press OK From DIN PLUS – takes the NC prog

Seite 129

5 Graphic Simulation2025.2 Main MenuAs an alternative, you can set the ”path display insupplementary windows” to always (in the ”Windowselection” dial

Seite 130

HEIDENHAIN CNC PILOT 42902035.3 Contour Simulation5.3.1 Contour-Simulation FunctionsThe contour-simulation function allows you to: Select between ”se

Seite 131

5 Graphic Simulation2045.3.2 DimensioningSelection: ”Dimensioning” menu itemBack to contour simulation ”Element dimensioning” menu itemThe ”Display”

Seite 132

HEIDENHAIN CNC PILOT 4290205Special soft keysView of the paths of traverse: Line or (cutting) trackTool depiction: Point of light or tool5.4 Machining

Seite 133

5 Graphic Simulation2065.4 Machining Simulation ”... – Times”: see ”5.9 Time Calculation” ”... – Protection zone – ...”– ”Monitoring off”: Protecti

Seite 134 - 4.7 Turning Cycles

HEIDENHAIN CNC PILOT 42902075.5 Motion SimulationThe motion simulation depicts the workpiece blankmaterial as a ”filled surface” and ”machines” itduri

Seite 135

1 Introduction and Fundamentals101.5 Tool DimensionsThe CNC PILOT requires information on the specific tools for a varietyof tasks, such as calculati

Seite 136

5 Graphic Simulation2085.6 Zoom FunctionThe zoom function can be used to magnify/reduce thedisplayed graphic or isolate a detail.Zoom settings by keyb

Seite 137

HEIDENHAIN CNC PILOT 4290209Soft keysDepiction as ”solid-body model” in thestandard view (not rotated, notenlarged/reduced)Depiction as wire modelMagn

Seite 138

5 Graphic Simulation2105.8 Checking theNC Program RunFor complex NC programs with branches, variablecalculations, events, etc., you simulate all input

Seite 139

HEIDENHAIN CNC PILOT 4290211 ”Debug – Change variables – ...” ”... Change V variables” Set the variable type and number Preset the ”value” or the ”

Seite 140

5 Graphic Simulation2125.9 Time CalculationDuring machining or motion simulation, the CNCPILOT calculates the productive and non-productivetimes.Call:

Seite 141

HEIDENHAIN CNC PILOT 42902135.10 Synchronous PointAnalysisIf you use more than one slide for your machiningoperation, you can coordinate the machining

Seite 143

6TURN PLUS

Seite 144

6 TURN PLUS2166.1TURN PLUS Mode of Operation6.1 TURN PLUS Mode ofOperationTURN PLUS enables you to describe the workpieceblank and finished part in

Seite 145

HEIDENHAIN CNC PILOT 42902176.2 Program Management6.2.1 TURN PLUS FilesTURN PLUS has indexes for: Complete programs (blank and finished partdefinitio

Seite 146

Basics of Operation2

Seite 147

6 TURN PLUS2186.2.2 Program HeadThe PROGRAM HEAD comprises: Material – for determining the cutting values Assignment of spindle to slide for 1st s

Seite 148

HEIDENHAIN CNC PILOT 42902196.3.1 Entering the Contour of a BlankPart Standard forms (bars, pipes): Definition withworkpiece blank macros Complex wo

Seite 149

6 TURN PLUS2206.3Workpiece Description6.3.2 Input of the Finished PartContourThe finished part contour includes: Turning contour comprising Basic

Seite 150

HEIDENHAIN CNC PILOT 42902216.3.3 Superimposing form elementsForm elements are superimposed on the basiccontour. There remain independent elements tha

Seite 151

6 TURN PLUS2226.3.4 Integrating a ContourTrainYou can program frequently occurring contour trainsonce and integrate them once as a series (row) in t

Seite 152 - 4.8 Thread Cycles

HEIDENHAIN CNC PILOT 42902236.3.5 Entering Contours Machined withthe C AxisYou define standard forms with Figures, regular linearor circular figures o

Seite 153 - 4.8 Thread Cycles

6 TURN PLUS224Defining a contour with basic elementsIf required, adjust the reference plane (front face,lateral surface, etc.)<Select ”Workpiece

Seite 154

HEIDENHAIN CNC PILOT 42902256.3.6 Basics of OperationSoft keysYou define by soft key the type of dimensions, specialfunction, selection, etc. The foll

Seite 155 - 4.9 Drilling cycles

6 TURN PLUS2266.3.7 Help Functions for Element Definition”Delete” drop-down menu Delete ”Element/range”: deletes the contour elements last entered.

Seite 156 - 4.9 Drilling Cycles

HEIDENHAIN CNC PILOT 42902276.3Workpiece Description Series - Circular: duplicates the selected contour section and adds itn times to the contour. Se

Seite 157

2 Basics of Operation122.1 User Interface2.1 User Interface2.1.1 Screen Displays1 Operating mode lineShow the status of the operating modes. The act

Seite 158

6 TURN PLUS228Forging blank (or cast blank)Generates the workpiece blank from an existing finished part.ParametersSurface: Cast blank Forging blan

Seite 159

HEIDENHAIN CNC PILOT 42902296.5 Contour of Finished Part6.5.1 Basic Contour ElementsParameters that TURN PLUS knows are not requested - the inputboxes

Seite 160 - 4.10 C-Axis Machining

6 TURN PLUS230LinesUse the menu symbol to select the direction of the line and assign it adimension.Vertical or horizontal line segmentsSelect the l

Seite 161 - 4.10 C Axis Machining

HEIDENHAIN CNC PILOT 4290231ArcUse the menu symbol to select the direction of arc rotation and givethe arc a dimension.The set the type of dimensionin

Seite 162

6 TURN PLUS232Undercut type EParametersK: Undercut lengthI: Undercut depth (radius)R: Undercut radius (in both corners of the undercut)W: Approach a

Seite 163

HEIDENHAIN CNC PILOT 4290233Undercut type FParametersK: Undercut lengthI: Undercut depth (radius)R: Undercut radius (in both corners of the undercut)P

Seite 164 - 4.11 Milling Cycle Group

6 TURN PLUS234Undercut type KParametersI: Undercut depthR: Undercut radiusW: Aperture angleA: Approach angle (angle to linear axis) – default: 45°Un

Seite 165 - 4.11 Milling Cycles

HEIDENHAIN CNC PILOT 4290235The CNC PILOT refers the recess depth tothe reference element. The recess baseruns parallel to the reference element.Reces

Seite 166

6 TURN PLUS236Recess type S (guarding ring)This recess type defines an axial recess on the outside or inside ofthe contour. The recess is assigned t

Seite 167

HEIDENHAIN CNC PILOT 4290237 Enter either ”I” or ”H”. The rule is: Threadpitch / graduation = number of starts. You can assign further attributes

Seite 168

13HEIDENHAIN CNC PILOT 42902.1.2 Controls and DisplaysScreen with Horizontal and vertical soft keys: The meaning isshown above or next to the soft ke

Seite 169

6 TURN PLUS2386.5 Finished Part Contour(Centric) bore holeBore hole defines a single bore hole on the turning center (front orback).The hole can con

Seite 170

HEIDENHAIN CNC PILOT 42902396.5.3 Overlay ElementsCall: Menu item ”Form - Form element – ...“ (submenu ”Finishedpart”) Select the contour trains arc,

Seite 171 - 4.12 Special functions

6 TURN PLUS240Circular overlay soft keysDefine the first overlay position by angleDefine the last overlay position by angleWedge/rounded wedgeRefere

Seite 172 - 4.12 Special Functions

HEIDENHAIN CNC PILOT 4290241”Circular overlay” parametersX, Z: Starting point – Position of the first overlay elementα: Starting point as angle (refer

Seite 173

6 TURN PLUS2426.6 C-Axis Contours6.6.1 Contours on the Front and Rear FaceMilling depthFor figures, enter the parameter ”Depth P.” If you use indivi

Seite 174

HEIDENHAIN CNC PILOT 4290243Line segment in end-face contourUse the menu symbol to select the direction of the line and assign it adimension.Parameter

Seite 175

6 TURN PLUS244Other parametersR: Arc radiusTangential/nontangential: Specify the transition to thenext contour element”Angle” parametersWA: Angle be

Seite 176

HEIDENHAIN CNC PILOT 4290245Countersinking parameterR: Countersinking diameterU: Countersinking depthE: Countersinking angle6.6 C-Axis ContoursCore ho

Seite 177

6 TURN PLUS246Circle (full circle)ParametersXK,YK: Center in Cartesian coordinatesα, PM: Center in polar coordinates (reference angle α: positive XK

Seite 178

HEIDENHAIN CNC PILOT 4290247Circular slotParametersXK,YK: Center of curvature in Cartesian coordinatesα, PM: Center of curvature in polar coordinates

Seite 179

2 Basics of Operation142.1.3 Selection of Operating ModesYou can switch the operating mode at any time. After the change, thenew mode starts in the f

Seite 180 - 4.13 Other G Functions

6 TURN PLUS2486.6 C-Axis ContoursLinear Hole Pattern, Linear Figure PatternParametersXK, YK: Starting point of pattern in Cartesian coordinatesα, P:

Seite 181

HEIDENHAIN CNC PILOT 42902496.6.2 Contours of the Lateral SurfaceCartesian or polar dimensionsThe ”linear dimension CY” is given with respect to the u

Seite 182

6 TURN PLUS250Circular arc in lateral surface contourUse the menu symbol to select the direction of arc rotation and givethe arc a dimension.Paramet

Seite 183

HEIDENHAIN CNC PILOT 4290251Single hole”Reference point” parametersZ: Center of holeCY: Center of the hole - angle as ”linear dimension”C: Center of t

Seite 184

6 TURN PLUS252Core hole parameterB: Hole diameterP: Hole depth (depth of hole and countersink - without drill pointand center point)W: Point angle

Seite 185 - 4.14 Data Input and Data

HEIDENHAIN CNC PILOT 4290253Circle (full circle)ParametersZ: Center of the figureCY: Center of the figure - angle as ”linear dimension”C: Center of fi

Seite 186 - 4.14 Data Input, Data Output

6 TURN PLUS254Circular slotParametersZ: Center of figureCY: Center of the figure - angle as ”linear dimension”C: Center of figure - angleA: Starting

Seite 187 - 4.15 Programming Variables

HEIDENHAIN CNC PILOT 42902556.6 C-Axis ContoursIn patterns with circular slots, the “centerof curvature“ is added to the patternposition (see User’s M

Seite 188 - 4.15Variable Programming

6 TURN PLUS2566.7 Manipulating ContoursThe turning contour cannot be edited ifcontours machined with the C or Y axisexist.”Trimming” soft keysNew le

Seite 189

HEIDENHAIN CNC PILOT 42902576.7 Manipulating Contours Enter a new length/end position (”Change line length” dialog box) TURN PLUS depicts the changed

Seite 190

15HEIDENHAIN CNC PILOT 42902.1 User InterfaceData InputData are entered and edited in input windows. Aninput window consists of several input fields.

Seite 191

6 TURN PLUS2586.7 Manipulating ContoursDiameterChange the diameter of a horizontal linear element. TURN PLUSrecalculates the manipulated element and

Seite 192

HEIDENHAIN CNC PILOT 42902596.7 Manipulating ContoursForm element:Change parameters of the form element. TURN PLUS adjusts theadjacent elements. Place

Seite 193

6 TURN PLUS260”Contour”Inserts several contour elements at the selected point. Select ”Select point.” ”Confirm” soft key: TURN PLUS activates the el

Seite 194 - 4.16 Subprograms

HEIDENHAIN CNC PILOT 4290261”Transformations” soft keysPolar dimensioning: Angle αPolar dimensions: RadiusPolar dimensions end point: Angle βPolar dim

Seite 195 - 4.17 M Functions

6 TURN PLUS262”Invert”:Inverts the definition direction of the contour.Form elements/figures/patterns onceresolved cannot be connected again.6.7 Man

Seite 196 - 4.18 Notes and Examples

HEIDENHAIN CNC PILOT 42902636.8 Importing DXF Contours6.8.1 FundamentalsContours available in DXF format can be imported into the TURNPLUS programming

Seite 197

6 TURN PLUS2646.8.2 Configuring the DXF ImportYou can influence the preparation of the contour during the DXFimportation with the configuration para

Seite 198

HEIDENHAIN CNC PILOT 4290265In the starting point automatic configuration parameter youspecify the behavior of TURN PLUS when entering the finished pa

Seite 199

6 TURN PLUS2666.8.3 DXF-ImportThe DXF import function is always offered when a contour entry isnecessary. The sequence of a DXF import is independen

Seite 200

HEIDENHAIN CNC PILOT 42902676.9 Assigning Attributes6.9.1 Attributes for Workpiece BlanksDefine the ”type semifinished” (”Surface quality” dialog box)

Seite 201

2 Basics of Operation162.2 The Info System2.2 The Info SystemThe info system calls excerpts from the User's Ma-nual to the screen. The system

Seite 202

6 TURN PLUS268Peak-to-valley heightThe peak-to-valley height is evaluated during finishing (see also ”4.5.4Auxiliary Commands of the Contour Descrip

Seite 203

HEIDENHAIN CNC PILOT 4290269”Plane selection” soft keysNext/previous plane in ”figure in figure”Next/previous plane in ”figure in figure”Next/previous

Seite 204

6 TURN PLUS270Machining attributes - MeasuringTURN PLUS uses the parameters of the ”Measuring cut” dialog boxto call the expert program in machining

Seite 205

HEIDENHAIN CNC PILOT 42902716.9 Assigning AttributesMachining attributes - MillingSelect the desired type of milling operation from the drop-down menu

Seite 206

6 TURN PLUS272Do not machineThe milling contour is not machined.Delete milling attributesDeletes all attributes of this milling contour.DeburringDeb

Seite 207 - Graphic Simulation

HEIDENHAIN CNC PILOT 42902736.10 User Aids6.10.1 CalculatorYou can use an online pocket calculator for example for standardcalculations, calculation

Seite 208 - Operation

6 TURN PLUS2746.10 Operating Aids6.10.2 DigitizingInput values can be determined and transferred to theinput field using the quadruple arrow (digiti

Seite 209 - Continued

HEIDENHAIN CNC PILOT 42902756.10 Operating Aids6.10.4 Unresolved Contour ElementsIf a contour element is not sufficiently defined, TURNPLUS reports th

Seite 210

6 TURN PLUS2766.10.5 Error MessagesIf the actual error message shows the characters”>>”, TURN PLUS can display further information onthe error

Seite 211

HEIDENHAIN CNC PILOT 4290277Continued 6.11.1 Chucking a WorkpieceChucking a workpiece at the spindleChucking a workpiece at the spindleSelect ”Prepa

Seite 212 - 5.1.2 Basics of Operation

17HEIDENHAIN CNC PILOT 42902.3 The Error System2.3 The Error System2.3.1 Direct Error MessagesDirect error messages appear whenever immediateerror c

Seite 213 - 5.2 Main Menu

6 TURN PLUS278Parameters for two-jaw, three-jaw or four-jawchucks:Chuck identification numberChuck type: Define the chuck type and stepsClamp form:

Seite 214

HEIDENHAIN CNC PILOT 42902796.11 PrepareParameters ”without chuck” (face drive):Identification numberIndentation depth: Approximate depth by which the

Seite 215 - 5.3 Contour Simulation

6 TURN PLUS280Chucking a workpiece at the tailstockMenu item: Tailstock sideParametersChucking: Select the type of chucking equipment Dead center

Seite 216

HEIDENHAIN CNC PILOT 4290281 Before rechucking, save the workingplan, etc. for machining the first setup.When you use the rechucking function,TURN PL

Seite 217 - 5.4 Machining Simulation

6 TURN PLUS282TURN PLUS entered the calculated parameters asproposed values. Check and edit the entries.The meaning of the transfer programdepends o

Seite 218

HEIDENHAIN CNC PILOT 4290283Transfer parameters in expert program with othernameSpindle speed for workpiece transfer (LA)Direction of spindle rotation

Seite 219 - 5.5 Motion Simulation

6 TURN PLUS284Adjust the coolant circuits in the ”tool” dialog box.6.11 Prepare6.11.2 Setting Up a Tool ListWith ”Prepare – Tool list – ...” you man

Seite 220 - 5.6 Zoom Function

HEIDENHAIN CNC PILOT 4290285Enter a new toolSelect ”Setting up - Tool list - Set up turret – Set upturret n”<Select the tool pocket (arrow up/down

Seite 221 - 5.7 3-D View

6 TURN PLUS2866.12 Interactive Working PlanGeneration (IWG)In the IWG, you define the individual blocks of theworking plan. You do this by selecting

Seite 222 - NC Program Run

HEIDENHAIN CNC PILOT 4290287Continue existing working planSelect ”IWG”<TURN PLUS opens the ”work plan exists” dialogbox. Select continue<Add fur

Seite 224 - 5.9 Time Calculation

2 Basics of Operation18Soft keysSwitch to PLC displayDeletes all error messagesReturn to error display2.3 The Error SystemInformation of the error

Seite 225 - Analysis

6 TURN PLUS288Machining direction during range selection: By key or soft key: The sequence of selectiondetermines the machining direction Touch p

Seite 226

HEIDENHAIN CNC PILOT 4290289Roughing longitudinal, transverse (G810, G820)ParametersP: Cutting depth (maximum infeed)A: Approach angle (reference: Z a

Seite 227 - TURN PLUS

6 TURN PLUS290Roughing contour-parallel (G830)ParametersP: Cutting depth (maximum infeed)A: Approach angle (reference: Z axis) – default 0°/180° (pa

Seite 228 - 6.1 TURN PLUS Mode of

HEIDENHAIN CNC PILOT 4290291Cutting limitation with residual roughingUsing the ”Roughing hollowing - residual roughing ..” function, you canremove res

Seite 229 - 6.2 Program Management

6 TURN PLUS292Residual roughing (hollowing) – contour parallelParametersP: Cutting depth (maximum infeed)A: Approach angle (reference: Z axis) Long

Seite 230

HEIDENHAIN CNC PILOT 4290293Roughing hollowing – neutral tool (G835)ParametersP: Cutting depth (maximum infeed)A: Approach angle (reference: Z axis) –

Seite 231 - 6.3 Workpiece Description

6 TURN PLUS294”Recessing sequence type” soft keysSelect longitudinal/transverse oversizeor constant oversize.Precutting and finishingPrecuttingFinis

Seite 232 - 6.3Workpiece Description

HEIDENHAIN CNC PILOT 4290295Recess turning (G869)The CNC PILOT machines the material using alternate recessing androughing movements.ParametersP: Maxi

Seite 233

6 TURN PLUS296Parting (Cutting-off)The workpiece is parted with the expert program that is entered inmachining parameter 21 – ”UP 100098.” Expert pr

Seite 234

HEIDENHAIN CNC PILOT 42902976.12 Interactive Working Plan Generation (IWG)Transfer position in Z (LD): 0: Transfer position in machine dimension 1 1

Seite 235

19HEIDENHAIN CNC PILOT 42902.4 Data Backup; 2.5 Explanation of Terms2.4 Data BackupThe CNC PILOT stores NC programs, operating-resource data andparame

Seite 236

6 TURN PLUS298Transfer parameters in expert program withother name”Parting” (see sketch)Spindle speed limitation (LA) for the parting processFeed ra

Seite 237

HEIDENHAIN CNC PILOT 42902996.12.6 DrillingOverview of drilling operations Centric predrilling (G74) Centering (G72) Drilling (G71 or G74) Counter

Seite 238

6 TURN PLUS300Types of machining for holesThe IAG generates the following drilling and boring cycles: Centric predrilling: G74 Centering: G72 Dri

Seite 239

HEIDENHAIN CNC PILOT 4290301”Form element machining” soft keysUndercut type FUndercut type GRelief turnSwitch over the soft-key row for theselection o

Seite 240 - 6.4 Workpiece Blank Contours

6 TURN PLUS302Finishing – Contour machining (G890)The selected contour area is machined parallel to the contour in onepass. Chamfers, roundings, and

Seite 241 - 6.5 Contour of Finished Part

HEIDENHAIN CNC PILOT 4290303Finishing – Clearance turningTURN PLUS executes a measuring cut on the selected contourelement. Precondition:The ”measurin

Seite 242 - 6.5 Finished Part Contour

6 TURN PLUS304Finishing – Residual-contour machining (G890 – Q=4)Using the ”Roughing hollowing - residual roughing ..” function, you canremove resid

Seite 243

HEIDENHAIN CNC PILOT 4290305Finishing – Hollowing (neutral tool)(G890 – Q=4)The IWG machines recess areas determined with the aid of the”inward copyin

Seite 244

6 TURN PLUS3066.12.8 Thread Machining(G31)ParametersB, P: Starting length, overrun length - no input: The CNC PILOTautomatically determines the leng

Seite 245

HEIDENHAIN CNC PILOT 42903076.12.9 MillingOverview of milling operations Contour milling – roughing, finishing (G840) Area milling – roughing (G845)

Seite 247

6 TURN PLUS308P: Contour milling: Milling depth – overwrites the ”depth” ofthe contour definition Deburring: Plunging depth of the tool – default

Seite 248

HEIDENHAIN CNC PILOT 42903096.12.10 Special Machining Tasks (SM)In special machining (SM) you add paths of traverse, subprogramcalls or G/M functions(

Seite 249

6 TURN PLUS3106.13 Automatic Working PlanGeneration (AWG)The AWG generates a working plan consisting ofindividual working blocks.TURN PLUS automatic

Seite 250

HEIDENHAIN CNC PILOT 42903116.13.2 Machining SequenceTURN PLUS analyzes the contour in the sequence inwhich the operations are listed. In this process

Seite 251

6 TURN PLUS3126.13 Automatic Working Plan Generation (AWG)Continued List of Machining SequencesMain machining Submachining Location ExecutionCentr

Seite 252

HEIDENHAIN CNC PILOT 42903136.13 Automatic Working Plan Generation (AWG)Main machining Submachining Location Execution(Roughing) Hollowing – continued

Seite 253

6 TURN PLUS314Continued 6.13 Automatic Working Plan Generation (AWG)Main machining Submachining Location ExecutionRecess turning Contour analysis:

Seite 254 - 6.6 C-Axis Contours

HEIDENHAIN CNC PILOT 42903156.13 Automatic Working Plan Generation (AWG)Main machining Submachining Location ExecutionContour recessing – continuedCon

Seite 255

6 TURN PLUS316Continued 6.13 Automatic Working Plan Generation (AWG)Main machining Submachining Location ExecutionUndercuts – continuedType H, K,

Seite 256

HEIDENHAIN CNC PILOT 42903176.13 Automatic Working Plan Generation (AWG)Main machining Submachining Location ExecutionDrilling – continuedCentering, d

Seite 257

HEIDENHAIN CNC PILOT 429021Manual Controland Automatic mode3

Seite 258

6 TURN PLUS318Main machining Submachining Location ExecutionDeburring Contour analysis: Determining milling contours with theattribute ”Deburring.”S

Seite 259

HEIDENHAIN CNC PILOT 4290319Main machining Submachining Location ExecutionFinish-milling – continuedSurface, contour,slot, pocket (*) Location Executi

Seite 260

6 TURN PLUS320Editing and managing machiningsequencesEditing a machining sequenceSelect ”AWG - Machining order - Change”; TURNPLUS opens the machini

Seite 261

HEIDENHAIN CNC PILOT 42903216.14 Control GraphicsDuring contour definition, TURN PLUS displays allcontour elements that can be displayed.The IWG and A

Seite 262

6 TURN PLUS3226.15 ConfigurationTURN PLUS Adjusts the dimensions to the height andwidth of the screen. Increases the dimensions of the windowto sh

Seite 263

HEIDENHAIN CNC PILOT 4290323Control graphicDepending on the menu option selected (IWG or AWG), the followingsettings apply to the IWG or AWG:Basic blo

Seite 264

6 TURN PLUS3246.16 Machining InformationMachining parameter 2 (global technologyparameters) defines whether TURN PLUSis to account for the tool data

Seite 265

HEIDENHAIN CNC PILOT 42903256.16.2 Cutting ParametersTo determine the cutting parameters, TURN PLUS uses the Workpiece material (program head) Cut

Seite 266

6 TURN PLUS3266.16.4 HollowingIf hollowing precedes recess-turning or contour-recessing in themachining sequence, recess areas (undefined recesses)

Seite 267

HEIDENHAIN CNC PILOT 4290327AbbreviationsSBI: Cutting limitation, insideSU: Roughing limitation (SU = sbl + ULI)sbl: Basic length of roughing cut (”de

Seite 268 - 6.7 Manipulating Contours

3 Manual Control and Automatic mode223.1 Switch-On, Switch-Off, Reference Run The Sequence, in which the axis make their referencerun is defined in

Seite 269

6 TURN PLUS3286.16.7 Full-Surface MachiningYou describe the geometry of the blank and finishedpart, and TURN PLUS generates the working plan forthe

Seite 270

HEIDENHAIN CNC PILOT 4290329Designations: Front side: The side toward the working space Rear side (”R”): The side away from the workingspaceThese de

Seite 271

6 TURN PLUS3306.16.9 Shaft MachiningFor shafts, TURN PLUS supports rear-face machining of outsidecontours in addition to standard machining processe

Seite 272

HEIDENHAIN CNC PILOT 4290331Machining information Chucking the workpiece at the spindleEnsure that the area, where the blank part is chucked, isprema

Seite 273

6 TURN PLUS3326.17 ExampleUndefined chamfers: 1x45°Undefined radii: 1mmWorkpiece blank: ¬60 X 80; Material: Ck 456.17 ExampleOn the basis of the pro

Seite 274

HEIDENHAIN CNC PILOT 42903336.17 ExampleDefining the basic contourSelect ”Workpiece - Finished Part.”<”Point” dialog box (starting point of contour

Seite 275 - 6.8 Importing DXF Contours

6 TURN PLUS334Prepare – ChuckingSelect ”Prepare - Chucking - Chuck.”<Select ”Spindle side - Three-jaw chuck.”<”Three-jaw chuck” dialog box: S

Seite 276

HEIDENHAIN CNC PILOT 4290335Generating a working plan ”blockwise”Select ”AWG - Block-by-block.”<TURN PLUS runs a graphic simulation of themachining

Seite 278

HEIDENHAIN CNC PILOT 4290337Parameters7

Seite 279 - 6.9 Assigning attributes

HEIDENHAIN CNC PILOT 4290233.1 Switch-On, Switch-Off, Reference RunReference jog (single axis)Select ”Ref – Reference jog.”<”Status of reference ru

Seite 280 - 6.9 Assigning Attributes

7 Parameters3387.1 Parameter Mode of OperationMain menu of parameter modeCurrent Parameters - frequently used parameters –selectable via menuParam.ete

Seite 281

HEIDENHAIN CNC PILOT 42903397.1 Parameter Mode of OperationParameter listsThe parameter groups Setup parameters Machining parameters PLC parameters

Seite 282

7 Parameters3407.1 Parameter Mode of Operation The CNC PILOT checks whether the user is authorized tochange a parameter. Log on as system manager if

Seite 283

HEIDENHAIN CNC PILOT 42903417.2 Machine Parameters7.2 Machine ParametersValue ranges of machine parameters 1..200: General machine configuration 201

Seite 284

7 Parameters342General machine parameters (continued)18 Control configuration PLC takes over workpiece counting 0: CNC takes over workpiece counting

Seite 285 - 6.10 User Aids

HEIDENHAIN CNC PILOT 4290343Slide parameters (continued)211, 261, ... Position of probe or optical measuringsystemTo define the position of the probe,

Seite 286 - 6.10 Operating Aids

7 Parameters3447.2 Machine ParametersParameters for spindles (continued)Status ”Synchronization reached”: If the actual speed difference andthe actual

Seite 287

HEIDENHAIN CNC PILOT 42903457.2 Machine ParametersParameters for C axes1007, 1057 Backlash compensation, C axisIn backlash compensation the “value of

Seite 288

7 Parameters346Continued 7.2 Machine ParametersParameters, C-axis (continued)1020, 1070Angle compensation in C axis – Parameters are entered by the

Seite 289 - 6.11 Prepare

HEIDENHAIN CNC PILOT 42903477.2 Machine Parameters Parameters for linear axes (continued)1112, 1162, ... Traverse to fixed stop (G916), linearaxisThes

Seite 290

3 Manual Control and Automatic mode243.2 Manual Control Operating ModeSoft keys Assigns a handwheel to an axis Defines the handwheel interpolation f

Seite 291

7 Parameters348Continued 7.3 Control Parameters7.3 Control ParametersControl Parameters1 – Settings Deactivate printer output:Using the PRINTA comm

Seite 292

HEIDENHAIN CNC PILOT 42903497.3 Control ParametersControl parameters (continued) Measuring mode 1: Post-process measuring Measured-value coupling

Seite 293

7 Parameters350Control parameters (continued)22 – Simulation: Default window size (X, Z)The simulation function adapts the window size to theworkpiece

Seite 294

HEIDENHAIN CNC PILOT 4290351Control parameters (continued)40 – Allocation to interfacesThe interface parameters are saved in theparameters 41 to 47. I

Seite 295

7 Parameters3527.3 Control ParametersControl parameters (continued)197 – Option passwordsThe options available on your CNC PILOT can beactivated for a

Seite 296

HEIDENHAIN CNC PILOT 4290353Code numbers for ”symbols”0 Special code, no display1 Actual value in X2 Actual value in Z3 Actual value in C4 Actual valu

Seite 297

7 Parameters354Code numbers for ”symbols”35 C actual-value and information41 Quanity informationand time per unit42 Quantityinformation43 Time per uni

Seite 298 - Generation (IWG)

HEIDENHAIN CNC PILOT 42903557.4 Set-Up ParametersSet-up parametersWorkpiece zero pointFor each slide: Workpiece zero point, main spindle (reference:ma

Seite 299 - 6.12.1 Tool call

7 Parameters356Set-up parameters (continued)Datum - Oversize G53/G54/G55The CNC PILOT manages allowances for zero pointoffsets for each slide. ”PgUp/P

Seite 300 - 6.12.3 Cycle specification

HEIDENHAIN CNC PILOT 42903577.5 Machining ParametersContinued 7.5 Machining ParametersMachining parameters are used by the work plangeneration (TURN

Seite 301 - 6.12.4 Roughing

HEIDENHAIN CNC PILOT 4290253.2 Manual Control Operating ModeYou can enter a constant cutting speed only for slides withan X axis.Tool change functions

Seite 302 - Roughing automatic

7 Parameters3587.5 Machining ParametersContinued AWG – Definition of approach mode: Respective machiningparameters;Tool change position: Defined too

Seite 303

HEIDENHAIN CNC PILOT 42903597.5 Machining ParametersDesignations: db1, db2: Drill diameter DB1max/DB2max: Maximum inside diameter 1st/2nd drilling

Seite 304

7 Parameters3607.5 Machining ParametersPredrilling - Traverse modes/Safety clearance Approach for predrilling [ANB] Traverse to tool change point [A

Seite 305 - Hollowing – Automatic

HEIDENHAIN CNC PILOT 42903617.5 Machining Parameters4 – RoughingRoughing – Tool and Machining StandardsFinishing tools are defined according to machin

Seite 306 - Recessing radial/axial (G866)

7 Parameters3627.5 Machining ParametersThe finished-part area can be assigned allowances: Type of allowance [RAA] 16: Different longitudinal/transve

Seite 307 - Recess turning (G869)

HEIDENHAIN CNC PILOT 42903637.5 Machining Parameters5 – FinishingFinishing – Tool and Machining StandardsFinishing tools are defined according to mach

Seite 308 - Parting and tool transfer

7 Parameters3647.5 Machining Parameters Approach - external finishing [ANFA] Approach - internal finishing [ANFI] Depart - external finishing [ABFA

Seite 309

HEIDENHAIN CNC PILOT 42903657.5 Machining ParametersFinishing – Machining analysis Minimum finishing transverse length [FMPL] – TURN PLUSchecks the

Seite 310 - ■ 1: Speed synchronization

7 Parameters3667.5 Machining ParametersRecessing, contour recessing – Tool selection, allowancesIf a recess base machined with a contour-recessing cyc

Seite 311 - Centric predrilling (G74)

HEIDENHAIN CNC PILOT 42903677.5 Machining ParametersThread cutting - Machining Thread starting length [GAL] – Starting length before threadingcut Th

Seite 312 - Types of machining for holes

3 Manual Control and Automatic mode263.2.4 HandwheelAssign the handwheel to one of theprinciple axes or the C axis, and enterthe feed rate or angle of

Seite 313 - 6.12.7 Finishing

7 Parameters3687.5 Machining ParametersDrilling - safety clearances Internal safety clearance [SIBC] – for deep-hole drilling (retractiondistance B f

Seite 314

HEIDENHAIN CNC PILOT 42903697.5 Machining ParametersMilling - Safety clearances and allowances Safety clearance in infeed direction [SMZ] – Distance

Seite 315 - Finishing – Undercut

7 Parameters3707.5 Machining Parameters12..19 – Load monitoring formachining modes (continued) 12 Load monitoring, centric predrilling Drilling, cen

Seite 316

HEIDENHAIN CNC PILOT 4290371Operating Resources8

Seite 317 - (G890 – Q=4)

8 Operating Resources3728.1 Tool DatabaseSoft keysChanges to Service ModeSwitches to Transfer mode of operationRegistered tools of the tool carrier (

Seite 318 - 6.12.8 Thread Machining(G31)

HEIDENHAIN CNC PILOT 42903738.1 Tool DatabaseContinuedTool listsUse the tool lists as a starting point for editing,copying or deleting entries.Lists

Seite 319 - 6.12.9 Milling

8 Operating Resources374Display picture of toolThe CNC PILOT generates thedisplayed tool from the parameters.The graphic enables you to check theenter

Seite 320

HEIDENHAIN CNC PILOT 42903758.1 Tool Database8.1.2 Tool Types (Overview)Main machining direction (third digit of tool type): see figure.Turning tools

Seite 321 - Engraving (G840)

8 Operating Resources3768.1 Tool DatabasePart Handling Systems Stopper tool (type 71x) Bar gripper (type 72x) Rotating gripping device (type 75x)E

Seite 322 - Generation (AWG)

HEIDENHAIN CNC PILOT 42903778.1.3 Tool ParametersParameters for turning toolsParameters in dialog box 1 G S TPID: Identification number of tool • • •X

Seite 323 - 6.13.2 Machining Sequence

HEIDENHAIN CNC PILOT 4290273.2.5 Spindle and Axis Direction KeysThe keys of the machine operating panel are used formachining a workpiece manually and

Seite 324 - List of Machining Sequences

8 Operating Resources378Parameters in dialog box 2 G S TPTH DIN: Type of tool holder – • –TH heig (wh): Height of tool holder – • –TH brea. (wb): Widt

Seite 325

HEIDENHAIN CNC PILOT 42903798.1 Tool DatabaseExample: Tool type 311Drilling tool parametersParameters of dialog box 1 G S TPID: Identification number

Seite 326

8 Operating Resources3808.1 Tool DatabaseExample: Tool type 311Parameters in dialog box 2 G S TPTH DIN: Type of tool holder – • –TH heig (wh): Height

Seite 327

HEIDENHAIN CNC PILOT 42903818.1 Tool DatabaseMilling cutter parametersParameters in dialog box 1 G S TPID: Identification number of tool • • •X, Z, Y

Seite 328

8 Operating Resources382Parameters in dialog box 2 G S TPTH DIN: Type of tool holder – • –TH heig (wh): Height of tool holder – • –TH brea. (wb): Widt

Seite 329

HEIDENHAIN CNC PILOT 4290383Parameters for workpiece handling system andencodersParameters in dialog box 1 G S TPID: Identification number of tool • •

Seite 330

8 Operating Resources3848.1 Tool Database8.1.4 Multipoint Tools, Tool Life MonitoringMultipoint toolsTurning tools with more than one (maximal 5) cut

Seite 331

HEIDENHAIN CNC PILOT 4290385Continued8.1 Tool DatabaseA ”>>” after the input box means ”fixed-word list.” Select the tool parameters fromthe ”f

Seite 332

8 Operating Resources386Dimension of ”Position angle rw” CSP correction: Cutting speedFDR correction: Feed rateDeep correction: Cutting depthTURN PLU

Seite 333 - 6.14 Control Graphics

HEIDENHAIN CNC PILOT 4290387 A1 three-bar boring tool B1 right-hand, short design B2 left-hand, short design B3 right-hand, short design, overhead

Seite 334 - 6.15 Configuration

CNC PILOT 4290, Software andFunctionsThis manual describes functions that are available in the CNC PILOT4290 with NC software number 368 650-xx (Relea

Seite 335

3 Manual Control and Automatic mode283.3 Tool Lists, Tool LifeManagementThe tool list (turret table) indicates the current toolcarrier assignment. To

Seite 336 - 6.16 Machining Information

8 Operating Resources388 X6 driven, radial X7 driven, special holder8.1 Tool Database K drill chuck Z stop T1 driven, axial T2 driven, radi

Seite 337

HEIDENHAIN CNC PILOT 4290389Tool mounting positionThe mounting position is fixed by the machine tool builder (seeMachine Parameter 511, ...). Dependin

Seite 338

8 Operating Resources3908.2 Chucking Equipment Database8.2 Chucking EquipmentDatabaseThe CNC PILOT stores up to 999 chuckingequipment descriptions whi

Seite 339

HEIDENHAIN CNC PILOT 4290391Chucking equipment listsThe CNC PILOT lists the chucking equipmentaccording to identification numbers or chuck types.The c

Seite 340

8 Operating Resources3928.2.2 Chucking Equipment DataOverview of chuck typesThe chuck parameters depend on the chuck types.Primary chucking equipmentC

Seite 341

HEIDENHAIN CNC PILOT 4290393Collet chuck (type 110) Example: Three-jaw chuck (type 130)Code for jaw adapterWhen specific combinations of chuck and jaw

Seite 342

8 Operating Resources394Chuck jawsParameters, chuck jaws (type 21x)ID: Chuck identification numberAvailable: Physical availability (fixed-word list)Ja

Seite 343

HEIDENHAIN CNC PILOT 4290395Collet chuckParameters, collet chuck (type 220)ID: Chuck identification numberAvailable: Physical availability (fixed-word

Seite 344 - 6.17 Example

8 Operating Resources396Face driverParameters, face driver (type 24x)ID: Chuck identification numberAvailable: Physical availability (fixed-word list)

Seite 345

HEIDENHAIN CNC PILOT 4290397Dead centerParameters, dead center (type 26x)ID: Chuck identification numberAvailable: Physical availability (fixed-word l

Seite 346

HEIDENHAIN CNC PILOT 429029Soft keysDelete toolTake the tool from the ”ID number clipboard”Delete the tool and place in the ”ID number clipboard”Edit

Seite 347

8 Operating Resources398Centering coneParameters, centering cone (type 28x)ID: Chuck identification numberAvailable: Physical availability (fixed-word

Seite 348

HEIDENHAIN CNC PILOT 42903998.3 Technology Database (Cutting Values)8.3 Technology Database(CuttingValues)The CNC PILOT stores the technology data acc

Seite 349 - Parameters

8 Operating Resources400”Cut.val.direct” menu itemDefine the material, cutting material and machiningmode – the CNC PILOT opens a dialog box for editi

Seite 350 - 7.1 Parameter Mode of

HEIDENHAIN CNC PILOT 4290401Service and Diagnosis9

Seite 351 - 7.1.2 Editing Parameters

9 Service and Diagnosis4029.1The Service Mode of Operation9.2 Service Functions9.2.1 Access AuthorizationFunctions such as editing important parameter

Seite 352

HEIDENHAIN CNC PILOT 42904039.2 Service Functions Cancel userSelect the user to be deleted and confirm with OK. Change passwordEvery user can change

Seite 353 - 7.2 Machine Parameters

9 Service and Diagnosis4049.2 Service Functions9.2.3 Fixed-Word ListsMaterials and cutting materialsThe terms for materials and cutting materials from

Seite 354

HEIDENHAIN CNC PILOT 4290405 Prerequisite: The machine tool buildermust enter the required actions andprovide complete descriptions of them. All sta

Seite 355

9 Service and Diagnosis406”Maintenance system – general” soft keysDisplay ”Part 2” of the actions listDisplay ”Part 1” of the actions listCall compre

Seite 356

HEIDENHAIN CNC PILOT 4290407Selecting the listYou can open the list ”Maintenance and RepairTasks” according to the following criteria:List of all main

Seite 357

3 Manual Control and Automatic mode30Changing the tool pocketSelect ”Setting up - Tool list - Compile list”<Select tool location<Deletes the too

Seite 358

The cyclic display window is superimposed on part of themachine display. To cancel cyclic displays, select ”Display -Stop cyclic displays.”9.4 Diagnos

Seite 359

9.4 Diagnosis“Log files“ drop-down menuErrors, system events, and data exchange betweendifferent system components are recorded in logfiles. Some log

Seite 361

Transfer10

Seite 362

10 Transfer41210.1 Transfer Mode of Operation10.1 The Transfer Mode ofOperationThe Transfer mode is used for data backup and dataexchange with other

Seite 363

HEIDENHAIN CNC PILOT 429041310.2 Transfer Method10.2 Transfer Systems10.2.1 General InformationInterfacesHEIDENHAIN recommends data transfer over an

Seite 364

10 Transfer41410.2 Transfer Method10.2.2 Configuring for DataTransferConfiguring a networkWindows networks and FTP networks are configuredin the Win

Seite 365

HEIDENHAIN CNC PILOT 4290415Define the ”transfer directory” without subdirectory. TheCNC PILOT adds the last stage, depending on the file type.10.2 Tr

Seite 366

10 Transfer41610.2 Transfer Method The menu items ”Serial” and ”Setting – Serial” areselectable only if an interface is assigned in ”Externalinput/

Seite 367 - 7.4 Set-Up Parameters

HEIDENHAIN CNC PILOT 429041710.3 Data Transfer10.3 Data Transfer10.3.1 Enabling, DataTypesEnabling – CNC PILOTSee ”Enabled directories”You can protect

Seite 368

HEIDENHAIN CNC PILOT 429031Soft keysDelete the toolTake the tool from the ”ID number clipboard”Delete the tool and place in the ”ID number clipboard”E

Seite 369 - 7.5 Machining Parameters

10 Transfer418Soft keysChange to Service modeChange to Parameter modeDefine file type, sorting and maskingUpdate the file listCall the ”Organizations

Seite 370

HEIDENHAIN CNC PILOT 4290419Operation Vertical arrow keys; Page Up/Dn: move the cursor within the list offiles. Arrow left/right: Switches between t

Seite 371

10 Transfer420Parameter-conversion soft keysConvert individual parameters/operating resource dataConvert parameters/operating resources”Activate” mar

Seite 372

HEIDENHAIN CNC PILOT 4290421 During loading the CNC PILOT recognizes the parameter/operating resource group from the file-name extension.This is why

Seite 373

10 Transfer42210.4 Parameters and Operating Resources10.4.2 Saving Parameters and OperatingResourcesData backup of parameters and operatingresources

Seite 374

HEIDENHAIN CNC PILOT 4290423Organization-function soft keysDelete marked filesRename marked filesCopy marked filesDefine the file type, sorting order,

Seite 375

10 Transfer42410.5 File OrganizationOr ”+” (plus key) marks the selectedfile – pressing again unmarks the file Mouse operation: You can use a mouse

Seite 376

Tables and overviews11

Seite 377

11 Tables and overviews42611.1 Undercut and Thread Parameters11.1 Undercut and ThreadParameters11.1.1 Undercut DIN 76, ParametersTURN PLUS determines

Seite 378

HEIDENHAIN CNC PILOT 4290427Internal thread (continued)Thr.pitch I K R W1 0.5 5.2 0.6 30°1.25 0.5 6.7 0.6 30°1.5 0.5 7.8 0.8 30°1.75 0.5 9.1 1 30°2 0.

Seite 379

3 Manual Control and Automatic mode323.3.3 Transferring theTool List from anNC ProgramThe CNC PILOT transfers the new tool assignmentfrom the TURRET s

Seite 380

11 Tables and overviews42811.1 Undercut and Thread ParametersThe ”backlash of threads” (ac) is determined fromthe thread pitch.Thread pitch ac<= 1

Seite 381

HEIDENHAIN CNC PILOT 429042911.1 Undercut and Thread ParametersThread type Q F P R A WQ=15 UNEF US extra-fine-pitch thread Outside * 0.61343*F F 30° 3

Seite 382

11 Tables and overviews430Q=9 CylindricalWhitworth threadThread diameter Threaddesignation (in mm) pitch1/4“ 6.35 1.275/16“ 7.938 1.4113/8“ 9.525 1.58

Seite 383 - Operating Resources

HEIDENHAIN CNC PILOT 4290431Q=14 UNF US fine-pitch threadThread diameter Threaddesignation (in mm) pitch0.06“ 1.524 0.31750.073“ 1.8542 0.3527777770.0

Seite 384 - 8.1 Tool Database

11 Tables and overviews432Q=16 NPT US taper pipe threadThread diameter Threaddesignation (in mm) pitch1/16“ 7.938 0.940740741/8“ 10.287 0.941740741/4“

Seite 385 - 8.1 Tool Database

HEIDENHAIN CNC PILOT 429043311.2 Technical Information11.2 Technical InformationCNC PILOT 4290Standard features Contouring control with integrated mo

Seite 386

11 Tables and overviews43411.2 Technical InformationProgramming CNC PILOT 4290DIN editor Programming in DIN 66025 (ISO 6983) formatDIN PLUS Setup in

Seite 387

HEIDENHAIN CNC PILOT 429043511.2 Technical InformationProgramming CNC PILOT 4290C-axis machining Display and programming in 3 views (ZX, XC, ZC plan

Seite 388

11 Tables and overviews436Programming CNC PILOT 4290Measuring (option)In the machine For setting up and measuring workpieces in the ”manual” and”autom

Seite 389

HEIDENHAIN CNC PILOT 429043711.3 Peripheral InterfacesEthernet interfaceConnector: RJ45 connector, femalePin Layout1 TX+2 TX–3 REC+4 Do not assign5 Do

Seite 390

HEIDENHAIN CNC PILOT 4290333.3.4 Tool Life ManagementThe tool life management allows you to define thesequence of exchange and declare the tool to ber

Seite 392

HEIDENHAIN CNC PILOT 4290IIndexSymbols# variableIn NC program interpretation ... 70Input/Output ... 173Programming ... 175$ – Slide codeEditing

Seite 393

IIIndexIndexBBlock referencesContour display ... 72Fixed cycles ... 122Block, editingExchanging blocks ... 77Inserting, copying, deleting ...

Seite 394

HEIDENHAIN CNC PILOT 4290IIIIndexCCompensationAdditive compensation G149 ... 120Additive compensation G149-Geo ... 94Entering compensation values

Seite 395

IVIndexIndexCControls and Displays ... 13Machine operating panel ... 13Operating panel ... 13Screen ... 13Touch pad ... 13Conventional DIN p

Seite 396

HEIDENHAIN CNC PILOT 4290VIndexClamping jaws ... 390Collet ... 391Dead center ... 393Face driver ... 392General information ... 386ID number

Seite 397

VIIndexIndexEEccentric polygon.SeePolygonEditing ... 19Editing switch ... 399Element dimensions (simulation) ... 204Elements of the DIN program

Seite 398

HEIDENHAIN CNC PILOT 4290VIIIndexFinishing tool ... 371Finish-machiningDIN PLUSCycle G890 ... 132Finishing feed rate ... 94TURN PLUS IWGClearanc

Seite 399

VIIIIndexIndexGG303-Geo Circular slot on front face ... 99G304-Geo Full circle on front face ... 99G305-Geo Rectangle on front face ... 100G307-

Seite 400

HEIDENHAIN CNC PILOT 4290IXIndexG59 Zero shift, absolute ... 117G60 Switch off protection zone ... 169G62 One-sided synchronization ... 160G63 S

Seite 401

3 Manual Control and Automatic mode343.4 Setup Functions3.4.1 Defining the Tool Change PositionWith the ISO command G14, the machine slidemoves to the

Seite 402 - Database

XIndexIndexGraphic display ... 49Graphic window ... 68Graphic, magnifying/reducingSimulation ... 208TURN PLUS ... 317Gripping device ... 372

Seite 403

HEIDENHAIN CNC PILOT 4290XIIndexInterrupted feed rate G64 ... 113Inverting (TURN PLUS contour) ... 262Island (DIN PLUS) ... 95Isolating a detail

Seite 404 - 8.2.2 Chucking Equipment Data

XIIIndexIndexMM CommandsIn manual control mode ... 25Input ... 76M00 program stop ... 183M01 optional stop ... 183M30 program end ... 183M97

Seite 405

HEIDENHAIN CNC PILOT 4290XIIIIndexTURN PLUS lateral surface ... 249Milling cutter radius compensationFundamentals ... 10Programming ... 115Milli

Seite 406 - Chuck jaws

XIVIndexIndexOOK button ... 15One-sided synchronization G62 ... 160Operating aids (TURN PLUS) ... 269Operating rights ... 398OperationButtons

Seite 407 - Collet chuck

HEIDENHAIN CNC PILOT 4290XVIndexDIN PLUS command G10-Geo ... 92Machining parameters ... 353TURN PLUS attribute ... 263Peripheral interfaces ...

Seite 408 - Rotating gripper

XVIIndexIndexRRapid traverseLateral surface G110 ... 150Rapid traverse G0 ... 110Real variables ... 175Reamer ... 371ReamingCycle G72 ... 14

Seite 409 - Lathe center

HEIDENHAIN CNC PILOT 4290XVIIIndexRestart ... 41RETURN (section code) ... 83Rotary axisFeed per minute, rotary axes G192 ... 113Fundamentals ...

Seite 410 - Centering cone

XVIIIIndexIndexSSimulationMain menu ... 201Motion Simulation ... 207NC program run, checking ... 210Operating mode .. ... 196Protection zone a

Seite 411 - (CuttingValues)

HEIDENHAIN CNC PILOT 4290XIXIndexFront/rear face G100-Geo ... 96Lateral surface G110-Geo ... 102Turning contour G0-Geo ... 84TURN PLUSBasic cont

Seite 412

HEIDENHAIN CNC PILOT 4290353.4.2 Shifting theWorkpiece DatumShifting the Workpiece DatumFor more than one slide: Define the desired slide(with the Sli

Seite 413 - Service and Diagnosis

XXIndexIndexTThreadsDIN PLUSThread cycle G31 ... 140Thread cycle, simple ... G32 ... 141With undercut G24-Geo ... 87TURN PLUSForm element ...

Seite 414 - 9.1 Service Mode of Operation

HEIDENHAIN CNC PILOT 4290XXIIndexTool listCompare with NC program ... 31Setup (machine setup) ... 29Setup (TURN PLUS) ... 280Transferring from N

Seite 415

XXIIIndexIndexTTURN PLUSContour definitionContour, deleting ... 259Contour, editing ... 258Contour, trimming ... 256Contours of the lateral surf

Seite 416

HEIDENHAIN CNC PILOT 4290XXIIIIndexUUndercutDIN PLUSCycle G85 ... 137Definition with G25-Geo ... 88DIN 509 E ... 88DIN 509 F ... 89DIN 76 ...

Seite 417 - 9.3 Maintenance System

XXIVIndexIndexWWorkpiece zero pointEntering ... 35Fundamentals ... 9Parameters ... 337Workpiece, chucking (TURN PLUS) ... 273YY axis ... 3Y

Seite 418

Connection between geometry and machining commandsTurningFunction Geometry CycleIndividual elements G0..G3 G810 Longitudinal roughing cycleG12/G13 G82

Seite 419

C-axis machining – Front/Rear FaceFunction Geometry CycleIndividual elements G100..G103 G840 Contour millingG845/G846 Pocket milling, roughing/finishi

Seite 420 - 9.4 Diagnosis

Overview of G commands for contourdefinitionTurningDefinition of workpiece blank PageG20-Geo Chuck part, cylinder/tube 84G21-Geo Cast part 84Basic con

Seite 421

* ”x” = number of spindles (0...3)Overview of G commands in the MACHININGsectionTool positioning without machining PageG0 Positioning in rapid travers

Seite 422

Thread cycles PageG31 Thread cycle 140G32 Single thread cycle 141G33 Single thread cut (Thread single path) 142Drilling cycles PageG36 Tapping 146G71

Seite 423 - Transfer

3 Manual Control and Automatic mode363.4.3 Defining the protection zoneDefining the protection zoneInsert any tool (T0 is not permitted).<Select ”S

Seite 424 - 10.1 The Transfer Mode of

Other G functions PageG4 Period of dwell 168G7 Precision stop ON 168G8 Precision stop OFF 168G9 Block precision stop 168G15 Move rotary axes 168G30 Co

Seite 425 - 10.2 Transfer Systems

TURN PLUS soft keys (selection)General soft keysFind input parameters by digitizingCalculate input parameters with pocketcalculatorIncremental dimensi

Seite 426 - 10.2 Transfer Method

HEIDENHAIN CNC PILOT 4290373.4.4 Setting up the ChuckingTableThe chucking table is evaluated by the concurrentgraphics.Setting up the chucking tableSe

Seite 427

ContentsHEIDENHAIN CNC PILOT 4290IIntroduction and FundamentalsBasics of operationGraphic Simulation 1Contents 2 3 4 5 6 7 8 9DIN PLUSManual

Seite 428

3 Manual Control and Automatic mode383.4.5 Setting up Machine DimensionsYou can evaluate machine dimensions in the variableprogramming of the NC progr

Seite 429 - 10.3 Data Transfer

HEIDENHAIN CNC PILOT 4290393.4.6 MeasuringToolsDefine the type of tool measurement in machineparameter 6: 0: Contact with tool 1: Measure with touch

Seite 430

3 Manual Control and Automatic mode40Determining tool-compensation valuesMove the tool into position<Select ”Setting up - Tool setup – Tool compens

Seite 431

HEIDENHAIN CNC PILOT 4290413.5 Automatic Mode ofOperationIn Automatic mode, the data are enteredand displayed in 1 millimeters or ininches, depending

Seite 432 - Resources

3 Manual Control and Automatic mode423.5.2 Defining a Start BlockDefining a Start BlockActivating a start block search<Position the cursor on the s

Seite 433

HEIDENHAIN CNC PILOT 4290433.5.3 Program Sequence ModificationSkip levels: The program blocks which are marked as activeskip levels are not executed

Seite 434

3 Manual Control and Automatic mode443.5.4 Compensation Tool compensation Select ”Comp - Tool compensation” The CNC PILOT enters the T number and cur

Seite 435 - 10.5 File Organization

HEIDENHAIN CNC PILOT 4290453.5 Automatic Mode of Operation3.5.5 Tool Life Management Select ”Comp - Tool life management.” This tool list with the cur

Seite 436

3 Manual Control and Automatic mode46Continued 3.5.6 Inspection ModeThis function interrupts the program sequence,checks and corrects the ”active to

Seite 437 - Tables and overviews

HEIDENHAIN CNC PILOT 429047Inspection mode – continuedThe ”Scrambled takeoff on restart?” dialog boxappears; Enter Yes/No, and press OK.<Scrambled

Seite 438 - 11.1 Undercut and Thread

ContentsContentsII1 Introduction and Fundamentals... 11.1 The CNC PILOT... 21.2 The Operating Modes... 51.3 Expansion Stages (Options)...

Seite 439

3 Manual Control and Automatic mode483.5.7 Block DisplayBlock display – basic block displayThe block display lists the NC blocks according tothe progr

Seite 440 - 11.1.4 Thread Parameters

HEIDENHAIN CNC PILOT 4290493.5 Automatic Mode of OperationContinued Soft keysReturn to block displayActivate the zoom functionSet to Single block mo

Seite 441 - Q=8 Cylindrical round thread

3 Manual Control and Automatic mode50Enlarging, reducing, selecting a section forenlargementWhen you call the zoom function, a redframe appears with w

Seite 442 - Q=13 UNC US coarse thread

HEIDENHAIN CNC PILOT 4290513.5.9 Post-Process Measuring StatusDisplaySelection: Menu item ”Display – PPM Status”(automatic mode)The ”PPM Info” dialog

Seite 443 - Q=14 UNF US fine-pitch thread

3 Manual Control and Automatic mode52Continued 3.6 Machine DisplayDisplay elementsPosition display (actual value display)Distance from tool point to

Seite 444

HEIDENHAIN CNC PILOT 429053Cycle status (slide display)Automatic mode – Cycle StartAutomatic mode – Feed StopAutomatic mode – Cycle StopManual control

Seite 445 - 11.2 Technical Information

3 Manual Control and Automatic mode543.7 Load Monitoring3.7.1 Reference MachiningThe reference machining cycle (registration of nominalvalues) determi

Seite 446 - 11.2 Technical Information

HEIDENHAIN CNC PILOT 4290553.7 Load MonitoringBlock display has no influence on reference machining.3.7.2 Production Using Load MonitoringIf you wish

Seite 447

3 Manual Control and Automatic mode563.7 Load Monitoring3.7.3 Editing Limit ValuesThe function for editing the load parameters allowsyou to analyze re

Seite 448

HEIDENHAIN CNC PILOT 4290573.7 Load Monitoring3.7.4 Analyzing Reference MachiningThe torque and the limit values of the selectedcomponent are shown ”o

Seite 449 - 11.3 Peripheral Interfaces

ContentsHEIDENHAIN CNC PILOT 4290III3.5 Automatic Mode of Operation... 413.5.1 Program Selection... 413.5.2 Defining a Start Block... 423.5.3

Seite 450

3 Manual Control and Automatic mode583.7 Load Monitoring3.7.6 Load Monitoring ParametersMachine parameters for load monitoring (spindle: 809, 859, ...

Seite 452

4 DIN PLUS604.1 DIN ProgrammingExample: Structured DIN PLUS programPROGRAMMKOPF [PROGRAM HEAD]#MATERIAL St 60-2#EINSPANNDURCHM [CLAMPING DIAMETER] 120

Seite 453

HEIDENHAIN CNC PILOT 429061Soft keysChange to the simulation operating modeChange to the TURN PLUS modeSwitch the NC programSwitch the NC programSwitc

Seite 454

4 DIN PLUS62Principal axesLinear axes as secondary axesRotary axes as secondary axes4.1.3 Linear and Rotary AxesPrinciple axes: Coordinates of the X,

Seite 455

HEIDENHAIN CNC PILOT 4290634.1 DIN ProgrammingContinued 4.1.4 Units of MeasurementYou can use the metric or inch system for writing NC programs. The

Seite 456

4 DIN PLUS64Examples Permissible combination:N10 G1 X100 Z2 M8 Impermissible combination:N10 G1 X100 Z2 G2 X100 Z2 R30 (same address letters used mo

Seite 457

HEIDENHAIN CNC PILOT 4290654.2 Basics of Programming4.2 Programming Notes4.2.1 Parallel EditingThe CNC PILOT runs up to eight NC program/subprograms

Seite 458

4 DIN PLUS664.2.3 Contour ProgrammingThe ”contour follow-up” function and contour-turningcycles require the previous description of the blankand finis

Seite 459

HEIDENHAIN CNC PILOT 4290674.2 Basics of ProgrammingTo describe blank parts, use G20 ”Blank part macro” for standard parts (cylinder, hollowcylinder)

Seite 460

ContentsContentsIV4.4 Program Section Codes... 794.4.1 PROGRAMMKOPF [PROGRAM HEAD]... 794.4.2 TURRET... 804.4.3 CHUCKING EQUIPMENT... 824.

Seite 461

4 DIN PLUS684.2.4 Tool ProgrammingThe designations of the tool pockets are fixed by themachine tool builder. Each tool holder has a unique Tnumber.In

Seite 462

HEIDENHAIN CNC PILOT 4290694.2 Basics of ProgrammingMultipoint toolsFor tools with more than one point (multiple tools) the T number isfollowed by an„

Seite 463

4 DIN PLUS704.2 Basics of Programming4.2.6 NC SubprogramsSubprograms are used to program the contour or the machiningprocess.In the subprograms, trans

Seite 464

HEIDENHAIN CNC PILOT 4290714.3The DIN PLUS EditorContinued Before deleting a complete NC block, CNCPILOT displays a confirmation request.Individual

Seite 465

4 DIN PLUS724.3The DIN PLUS EditorWhen you exit ”DIN PLUS” operatingmode, the NC programs are savedautomatically. The old version of the NCprogram is

Seite 466

HEIDENHAIN CNC PILOT 429073DIN PLUS main menuProg (NC program management)Head: Edit the NC program head (program head, turretassignment, chucking equi

Seite 467

4 DIN PLUS744.3The DIN PLUS Editor Block numbering: The number ”interval” is specified for the firstNC block; for each following block the ”interval”

Seite 468

HEIDENHAIN CNC PILOT 429075Geometry submenuG: Direct input of the G number / Calls the G listLine: Activates the G1 Geo dialog boxCirClockwise arc, co

Seite 469

4 DIN PLUS76Machining submenuG: Enter number of G function/call the list of G functionsG menu: Pull-down menus containing G functions appearM: Enter t

Seite 470

HEIDENHAIN CNC PILOT 4290774.3The DIN PLUS Editor L call external – (see ”4.16 Subprograms”). Select the subprogram and press RETURN Enter the transf

Seite 471

ContentsHEIDENHAIN CNC PILOT 4290V4.12.6 Post-Process Measuring... 1664.12.7 Load Monitoring... 1674.13 Other G Functions... 1684.14 Data Inp

Seite 472

4 DIN PLUS784.3The DIN PLUS Editor”Edit” pull-down menu Cut: Stores the highlighted block in the clipboard. Deletes the block. Copy to clipboard –

Seite 473

HEIDENHAIN CNC PILOT 4290794.4 Program Section CodesA new DIN program is already provided with sectioncodes. You can add new codes or delete existingo

Seite 474

4 DIN PLUS804.4.2 TURRETTURRET x (x: 1..6) defines the turret assignment oftool carrier x. You enter the ID number directly(”Tools” dialog box), or yo

Seite 475

HEIDENHAIN CNC PILOT 4290814.4 Program Section CodesExample: TURRET -- TableREVOLVER 1 [TURRET]T1 ID”342-300.1” [Tool from the database]T2 WT1 X50 Z50

Seite 476

4 DIN PLUS82Example: CHUCKING EQUIPMENT tableSPANNMITTEL 1 [CHUCKING EQUIPMENT]H1 ID”KH250”H2 ID”KBA250-77”. . .4.4 Program Section CodesThe chucking

Seite 477

HEIDENHAIN CNC PILOT 429083Examples for section codes in thefinished part definitions. . .ROHTEIL [BLANK]N1 G20 X100 Z220 K1FERTIGTEIL [FINISHED PAR

Seite 478

4 DIN PLUS844.5.2 Basic Contour ElementsStarting point of turning contour G0 GeoStarting point of a turning contour.ParametersX, Z: Starting point of

Seite 479

HEIDENHAIN CNC PILOT 429085Programming X, Z: Absolute,incremental, modal or ”?”Line segment in a contour G1-GeoParametersX, Z: End point of contour el

Seite 480

4 DIN PLUS86Simple recess4.5.3 Contour Form ElementsRecess (Standard) G22 GeoRecess on a paraxial reference element (G1). G22 is assigned to theprevio

Seite 481 - ■ Confirm selection

HEIDENHAIN CNC PILOT 429087Recess or free rotationB: Outside radius/chamfer; starting point near corner - default: 0 B>0: Radius of rounding B<

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