Heidenhain ND 522 Bedienungsanleitung

User’s ManualND 522/523English (en)7/2014

10 II - 3 Encoder Parameters ... 79Example settings for HEIDENHAIN linear encoders ... 79Example settings for HEIDENHAIN Rotary encoders ... 79

ND 522/523 11Operating Instructions

12 I Operating InstructionsI - 1 Fundamentals of PositioningI - 1 Fundamentals of PositioningDatumsThe workpiece drawing identifies a certain point o

ND 522/523 13I - 1 Fundamentals of PositioningAbsolute Workpiece PositionsEach position on the workpiece is uniquely identified by its absolute coordi

14 I Operating InstructionsI - 1 Fundamentals of PositioningZero Angle Reference AxisThe Zero Angle Reference Axis is the 0 degree position. It is de

ND 522/523 15I - 1 Fundamentals of PositioningEncoder Reference MarksEncoders normally contain one, or more reference marks which the ND 522/523’s Ref

16 I Operating InstructionsI - 2 General Operations for ND 522/523I - 2 General Operations for ND 522/523Screen Layout Status Bar SymbolsThe ND 522/5

ND 522/523 17I - 2 General Operations for ND 522/523General Operation Hard Key Function OverviewThe following is a list of Hard keys, and a descriptio

18 I Operating InstructionsI - 2 General Operations for ND 522/523General Navigation Use keypad to enter numeric values within each field. The Ente

ND 522/523 19I - 2 General Operations for ND 522/523Graphic Positioning AidWhen traversing to display value zero (in the incremental mode), ND 522/523

2 ND 522/523 ScreenView of the ND 522/523 screen defining typical information provided.ND 522/523 Front PanelView of the ND 522/523 front panel defi

20 I Operating InstructionsI - 2 General Operations for ND 522/523Data Input FormsInformation required for various operational functions, and setup p

ND 522/523 21I - 2 General Operations for ND 522/523Power UpSwitch on the power (located on the back). The initial screen will appear. This screen wil

22 I Operating InstructionsI - 2 General Operations for ND 522/523ENABLE/DISABLE REF functionThe toggling ENABLE/DISABLE soft key, that is present du

ND 522/523 23I - 2 General Operations for ND 522/523Setup ND 522/523 offers two categories for setting up operating parameters. These categories are:

24 I Operating InstructionsI - 2 General Operations for ND 522/523Scale FactorThe scale factor may be used to scale the part up, or down. All encoder

ND 522/523 25I - 2 General Operations for ND 522/523Graphic Positioning AidThe GRAPHIC POSITIONING AID form is used to configure the bar graph that is

26 I Operating InstructionsI - 2 General Operations for ND 522/523Console AdjustmentThe LCD’s contrast can be adjusted either by using the soft keys

ND 522/523 27I - 2 General Operations for ND 522/523DRO Operating Screen Soft Key Function OverviewThere are two pages of soft key functions in the op

28 I Operating InstructionsI - 2 General Operations for ND 522/523General Operation Key Functions DetailedThis section details the soft key functions

ND 522/523 29I - 2 General Operations for ND 522/5231/2 Hard keyThe 1/2 hard key is used to find the half-way (or midpoint) between two locations alon

ND 522/523 3ND 522/523 Back Panel452311 Main power input2 Power switch3 Grounding Edge Finder4 KT 130 Edge Finder5 Ground (Protective Earthing)6 Seria

30 I Operating InstructionsI - 2 General Operations for ND 522/523Calc Hard keyND 522/523’s calculator is capable of handling everything from simple

ND 522/523 31I - 3 Milling Specific OperationsI - 3 Milling Specific OperationsThis section discusses operations, and soft key functions specific to m

32 I Operating InstructionsI - 3 Milling Specific OperationsTool Radius Compensation featureND 522/523 has a tool radius compensation feature. This a

ND 522/523 33I - 3 Milling Specific OperationsTool Table UsageExample: Setting a workpiece datum without using the probing function. Tool diameter 2.0

34 I Operating InstructionsI - 3 Milling Specific OperationsIt is also possible to have ND 522/523 determine an offset. This method involves touching

ND 522/523 35I - 3 Milling Specific OperationsCalling the Tool TableBefore machining starts, select the tool to be used from the tool table. ND 522/52

36 I Operating InstructionsI - 3 Milling Specific OperationsExample: Setting a workpiece datum without using the probing function.Tool diameter: D =

ND 522/523 37I - 3 Milling Specific OperationsProbing with a ToolUsing a tool to set datum points using the ND 522/523's probing functions.Prepar

38 I Operating InstructionsI - 3 Milling Specific OperationsTouch workpiece edge. Store the position of the edge by pressing the NOTE soft key.The NO

ND 522/523 39I - 3 Milling Specific OperationsPresettingThe Preset function allows the operator to indicate the nominal (target) position for the next

4

40 I Operating InstructionsI - 3 Milling Specific OperationsPreparation: Select the tool with the appropriate tool data. Pre-position the tool to a

ND 522/523 41I - 3 Milling Specific OperationsEnter nominal position value for corner point 2: X = +30 mm,select tool radius compensation R – with R+/

42 I Operating InstructionsI - 3 Milling Specific OperationsEnter nominal position value for corner point 3: Y = +50 mm,select tool radius compensati

ND 522/523 43I - 3 Milling Specific OperationsIncremental Distance PresetExample: Drilling by traversing to display value zero with incremental positi

44 I Operating InstructionsI - 3 Milling Specific OperationsEnter nominal position value for hole 2: X = 30 mm,mark the input as an incremental dimen

ND 522/523 45I - 3 Milling Specific OperationsRPM CalculatorThe RPM calculator is used to determine the RPM (or surface cutting speed) based on a spec

46 I Operating InstructionsI - 3 Milling Specific OperationsCircle, and linear Patterns (Milling)This section describes the hole pattern functions fo

ND 522/523 47I - 3 Milling Specific OperationsExample: Enter data, and execute a circle pattern.Holes (no. of): 4Coordinates of center: X = 10 mm / Y

48 I Operating InstructionsI - 3 Milling Specific OperationsEnter the depth when needed. The depth of the hole is optional, and may be left blank.Pre

ND 522/523 49I - 3 Milling Specific OperationsLinear PatternInformation required: Linear pattern type (array, or frame) First hole (1st hole of the

ND 522/523 5 IntroductionIntroductionSoftware VersionThe software version is shown on the initial power up screen. ND 522/523DRO axis availability. Sy

50 I Operating InstructionsI - 3 Milling Specific OperationsExample: Enter data, and execute a linear pattern.Type of pattern: ArrayFirst X coordinat

ND 522/523 51I - 3 Milling Specific OperationsEnter the depth when needed (-2). The depth of the hole is optional, and may be left blank.Enter the num

52 I Operating InstructionsI - 3 Milling Specific OperationsIncline & Arc MillingThis section describes the functions for Incline, and Arc millin

ND 522/523 53I - 3 Milling Specific OperationsExecution Execute the milling operation by opening the incline milling form, and pressing the Enter key

54 I Operating InstructionsI - 3 Milling Specific OperationsExample: Press the Incline Milling hard key to open the Form:Plane: XY (3 choices are ava

ND 522/523 55I - 3 Milling Specific OperationsArc MillingThe Arc Milling form is used to specify a curved surface to be milled. Press the ARC milling

56 I Operating InstructionsI - 3 Milling Specific Operations The contour view show the position of the tool relative to the milling surface. When th

ND 522/523 57I - 3 Milling Specific OperationsExample: Press the Arc Milling hard key to open the Entry Form:Plane: XY (3 choices are available- XY, Y

58 I Operating InstructionsI - 4 Turning Specific OperationsI - 4 Turning Specific OperationsThis section discusses operations, and key functions spe

ND 522/523 59I - 4 Turning Specific OperationsTool Table UsageExample: Entering offsets into the tool tableSetting tool offsets using TOOL/SETThe TOOL

6 IntroductionND 522/523 FontsThe chart below shows how the different variables (soft keys, hard keys) are represented within the text of this manu

60 I Operating InstructionsI - 4 Turning Specific OperationsSetting Tool Offset using NOTE/SET FunctionThe NOTE/SET function can be used to set a too

ND 522/523 61I - 4 Turning Specific OperationsDatum Hard keySee "Datum Hard key" on page 35 for basic information. Datum settings define the

62 I Operating InstructionsI - 4 Turning Specific OperationsEnter the diameter of the workpiece at that point.Remember to ensure the ND 522/523 is in

ND 522/523 63I - 4 Turning Specific OperationsSetting Datums using NOTE/SET FunctionThe NOTE/SET function is useful for setting a datum when a tool is

64 I Operating InstructionsI - 4 Turning Specific OperationsTaper Calculator Hard KeyCalculate tapers either by entering dimensions from a print, or

ND 522/523 65I - 4 Turning Specific OperationsPresettingThe Preset function has been explained previously in this manual (See "Presetting" o

66 I Operating InstructionsI - 4 Turning Specific OperationsVectoring Hard KeyVectoring breaks down the movement of the compound axis into the crossf

ND 522/523 67I - 4 Turning Specific OperationsZ Coupling (turning applications only)The ND 522/523 Turning application provides a quick method for cou

68 I Operating InstructionsI - 4 Turning Specific Operations

Technical Information

ND 522/523 7I - 1 Fundamentals of Positioning ... 12Datums ... 12Actual Position, Nominal Position, and Distance-To-Go ... 12Absolute Workpiece

70 II Technical InformationII - 1 Installation, and Electrical ConnectionII - 1 Installation, and Electrical ConnectionItems Supplied ND 522/523 Dis

ND 522/523 71II - 1 Installation, and Electrical ConnectionElectrical requirementsVoltage AC 100 V ... 240 V (-15 % ... +10 %)Power Max. 54 WFrequency

72 II Technical InformationII - 1 Installation, and Electrical ConnectionConnecting the EncodersND 522/523 can be used with HEIDENHAIN linear, and ro

ND 522/523 73II - 2 Installation SetupII - 2 Installation SetupInstallation Setup ParametersInstallation setup is accessed by pressing the SETUP soft

74 II Technical InformationII - 2 Installation SetupDisplay ConfigurationThe DISPLAY CONFIGURATION form is where the operator determines which axes a

ND 522/523 75II - 2 Installation SetupLinear Error CompensationLinear error compensation can be applied, if the results of the comparison with a refer

76 II Technical InformationII - 2 Installation SetupConfiguring the Compensation Table Press the EDIT TABLE soft key to view the table entries. Use

ND 522/523 77II - 2 Installation SetupBacklash CompensationWhen using a rotary encoder with a lead screw, a change in direction of the table might cau

78 II Technical InformationII - 2 Installation SetupCounter SettingsThe COUNTER SETTINGS form is the parameter where the operator defines the user ap

ND 522/523 79II - 3 Encoder ParametersII - 3 Encoder ParametersThe following tables represent a partial list of encoders. These tables describe all op

8 I - 3 Milling Specific Operations ... 31Key Functions Detailed ... 31Tool Hard Key ... 31Import/Export ... 31Tool Radius Compensation featu

80 II Technical InformationII - 4 Data InterfaceII - 4 Data InterfaceThe ND 522/523's data interface includes the USB port. The USB port support

ND 522/523 81II - 4 Data InterfaceUSB Port (type “B”)The USB port is located on the rear panel. The following device can be connected to this port: P

82 II Technical InformationII - 4 Data Interface <ESC>T9006<CR> Key ‘6’ <ESC>T9007<CR> Key ‘7’ <ESC>T9008<CR> Key

ND 522/523 83II - 4 Data Interface<ESC>T9035<CR> Key ‘Circle Pattern’<ESC>T9036<CR> Key ‘Linear Pattern’<ESC>T9037<CR

84 II Technical InformationII - 5 Measured Value OutputII - 5 Measured Value OutputExamples of character output at the data interfaceA PC can be used

ND 522/523 85II - 5 Measured Value OutputExample 2: Rotary axis with degrees decimal display C = + 1260.0000°1 Coordinate axis2 Equal sign3 +/– sign4

86 II Technical InformationII - 6 Specifications for MillingII - 6 Specifications for MillingND 522/523 DataAxes 2, or 3 axes from A - Z, 0-9Encoder

ND 522/523 87II - 7 Specifications for TurningII - 7 Specifications for TurningND 522/523 DataAxes 2, or 3 axes from A to Z, Z0, 0-9Encoder inputs Dig

88 II Technical InformationII - 8 DimensionsII - 8 DimensionsFront view with DimensionsDimensions mm/inchesBottom view with DimensionsBack view

ND 522/523 89II - 9 AccessoriesII - 9 AccessoriesAccessory ID NumbersND 522/523 Handle ID 618025-01DRO mounting with arm (reference information)ID Num

ND 522/523 9II - 1 Installation, and Electrical Connection ... 70Items Supplied ... 70Accessories ... 70ND 522/523 Display Unit ... 70Mounting

90 II Technical InformationII - 9 AccessoriesDRO mounting with arm (reference informationThe DRO mounting base accessory typically mounts to a flat s

ND 522/523 91IndexSYMBOLE1/2 soft key ... 29AAbsolute coordinates ... 13Absolute datum ... 12Absolute Distance Preset ... 39Absolute Workpiece Positio

92 IndexTTaper calculator ... 64Tool call ... 35Tool setting, turning ... 59Tool soft key ... 32Tool soft key (Turning) ... 58Tool Table Usage ... 33

DR. JOHANNES HEIDENHAIN GmbHDr.-Johannes-Heidenhain-Straße 583301 Traunreut, Germany{ +49 8669 31-0| +49 8669 5061E-mail: [email protected]