Heidenhain IK 5000 Addendum Bedienungsanleitung

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Inhaltsverzeichnis

Seite 1 - QUADRA-CHEK

AddendumIK 5000QUADRA-CHEKSoftware Version3.0.xEnglish (en)12/2013

Seite 2

10 1 Operation1.1 Operation1.1 OperationAdjusting for change of part sizeThe location of features in a part under measure can change due to change i

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809541-24 · Ver04 · pdf · 12/2013

Seite 4 - 4 Preface

IK 5000 QUADRA-CHEK 111.1 OperationPart scaling exampleThis example shows measurement results before and after part scaling has been applied. Start r

Seite 5 - 1 Operation ... 9

12 1 Operation1.1 OperationAuto probe a planePlane measurement accuracy is increased by probing more than the three required points. IK 5000 systems w

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IK 5000 QUADRA-CHEK 131.1 OperationDisc pattern auto probeDisc dialogDisc pattern13452Parameter Description1 Center position The center position of th

Seite 7 - 2 Setup ... 77

14 1 Operation1.1 OperationProgramming changesWhile recording a program that is intended to include a looping function (such as a loop, grid, polar gr

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IK 5000 QUADRA-CHEK 151.1 OperationProgramming wizardsUse programming wizards to create the following program steps: Grids Polar grids Palletizatio

Seite 9 - Operation

16 1 Operation1.1 Operation Click the center mouse button to fire the probe tool Click OK in the dialog box

Seite 10 - 1.1 Operation

IK 5000 QUADRA-CHEK 171.1 Operation Highlight the first array feature in the Program template as shown Right-click in the Program template and selec

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18 1 Operation1.1 Operation Enter the number of features and type in the desired X and Y offsets as shown Click OK in the dialog boxThe grid is crea

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IK 5000 QUADRA-CHEK 191.1 OperationPolar gridsA polar grid measures a part with like features that are in a rotational array. For example, create a po

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20 1 Operation1.1 Operation Select Measure>Circle Click Enter Point in the Measure Circle dialog Click OK Select the measured Circle in the Pro

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IK 5000 QUADRA-CHEK 211.1 OperationPalletizeUse the Palletize wizard for measuring multiple parts placed on a precision fixture.Before palletizing par

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22 1 Operation1.1 Operation Right-click in the Program template and select Programming Wizards, then select Palletize Enter the number of features a

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IK 5000 QUADRA-CHEK 231.1 Operation Click OK in the dialog boxThe palletization is completed and the program is ready to run. Click New Run to run t

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24 1 Operation1.1 OperationRandom placementUse the Random Placement wizard for multiple parts on a stage without a fixture.Before creating a random pl

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IK 5000 QUADRA-CHEK 251.1 Operation Click the center mouse button to fire the probe tool Click OK in the dialogThe IK 5000 will use this feature to

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26 1 Operation1.1 OperationRandom PlacementTo create a random placement: Highlight the desired features, and the reference point as shown Right-clic

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IK 5000 QUADRA-CHEK 271.1 OperationThe IK 5000 inserts the required steps for the random placement.To run a parts program with a random placement: Cl

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28 1 Operation1.1 Operation Measure the reference point for the first partRepeat these steps until all parts are entered. Click OK in the dialog box

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IK 5000 QUADRA-CHEK 291.1 OperationCopy and paste specialBefore performing a copy and paste special, record a new part program with a datum.To copy an

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IK 5000 QUADRA-CHEK 3Information contained in this manualThis addendum covers the operating and setup feature additions and improvements implemented i

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30 1 Operation1.1 Operation Click OK in the dialog box Highlight the first array feature in the Program template as shown Right-click in the Progra

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IK 5000 QUADRA-CHEK 311.1 Operation Right-click in the Program template and select Paste Special Enter the number of Items and type the desired X an

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32 1 Operation1.1 Operation Click OK in the dialog boxThe IK 5000 creates a grid on the part view and assigns a numbered feature name to each feature

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IK 5000 QUADRA-CHEK 331.1 OperationThe copied and pasted parts appears in the Part View window as shown.The program is ready to run.

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34 1 Operation1.1 OperationAdditional tolerance check Axial Runout for Plane featureAxial runout tolerance can be applied to a Plane feature that is p

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IK 5000 QUADRA-CHEK 351.1 OperationPalletizing multiple partsA pallet is a rectangular arrangement of identical parts organized into a consistent matr

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36 1 Operation1.1 OperationProfile import pointsProbed points from features can be imported into a profile measurement when recording a program. This

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IK 5000 QUADRA-CHEK 371.1 Operation Click Import PtsPoints are imported into the Profile measurement. Click OK

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38 1 Operation1.1 OperationMeasuring rectanglesPrecisely five probed points are required to measure a rectangle. The five points must be located in an

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IK 5000 QUADRA-CHEK 391.1 OperationProfile3D measurementsProfile3D measurements compare probed part surfaces to nominal part profiles from drawing or

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4 Preface

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40 1 Operation1.1 OperationProfile3D measurement screen functionsFunctions for conducting Profile3D measurements are located across the bottom of the

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IK 5000 QUADRA-CHEK 411.1 OperationProfile3D window menuFunctions for evaluating and displaying Profile3D measurement results are contained in the Mea

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42 1 Operation1.1 OperationThe Profile3D measurement processTypical steps required to complete a Profile3D measurement are shown below. Details regard

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IK 5000 QUADRA-CHEK 431.1 OperationStart Profile3D measurementTo begin a Profile3D measurement: Click Measure>Profile3Dor Click the Profile3D ico

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44 1 Operation1.1 OperationThe nominal Profile3D will be shown in the Measure Profile3D window.Nominal Profile3D shown in Measure Profile3D window

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IK 5000 QUADRA-CHEK 451.1 OperationEnable or prohibit data shifts for Profile3D fitThe Profile3D fit algorithm shifts the probed data points in the ca

Seite 42

46 1 Operation1.1 OperationAssign tolerancesBilateral or unilateral tolerances can be assigned to Profile3D measurements. Bilateral tolerances can be

Seite 43

IK 5000 QUADRA-CHEK 471.1 OperationEqual bilateral tolerancesBilateral tolerance values will be centered on the surface of the nominal profile. For ex

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48 1 Operation1.1 OperationProbe part surfacesAs part surfaces are probed and points are collected, they appear in green in the Measure Profile3D wind

Seite 45

IK 5000 QUADRA-CHEK 491.1 OperationPerform Profile3D fit analysisWhen all the required points have been probed, the points can be fit to the nominal p

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IK 5000 QUADRA-CHEK 51.1 Operation ... 10Adjusting for change of part size ... 10Part scaling example ... 11Auto probe a plane ... 12Grid patt

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50 1 Operation1.1 OperationProfile3D automatic fit analysisThe fit analysis can be set to be performed automatically once the measurement is completed

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IK 5000 QUADRA-CHEK 511.1 OperationProfile3D Pass Only optionThe Pass Only option on the Profile3D Measure window specifies that the fitting algorithm

Seite 49

52 1 Operation1.1 OperationSix point alignmentA six point alignment allows the operator to align the model with the orientation of the part on the sta

Seite 50

IK 5000 QUADRA-CHEK 531.1 OperationResetting the fit analysisThe results of a fit analysis can be reset and the point data refined in preparation for

Seite 51

54 1 Operation1.1 OperationAdjust the display magnification of error whiskersDuring the fit analysis, probed points that do not fall precisely on the

Seite 52

IK 5000 QUADRA-CHEK 551.1 OperationAdd Profile3D feature to the Feature templateWhen the final fit analysis is finished, the Profile3D measurement can

Seite 53

56 1 Operation1.1 OperationTo view the Profile3D measurement results: Click on the Feature Stamp Icon in the results windowMeasurements results are a

Seite 54

IK 5000 QUADRA-CHEK 571.1 OperationAuto Focus (option)The Auto Focus teach function has been removed from the IK 5000 software. The focus search dista

Seite 55

58 1 Operation1.1 OperationTo set Auto Focus options: Click Tools>Options Verify the Supervisor Password is entered and the Keep privileges until

Seite 56

IK 5000 QUADRA-CHEK 591.1 OperationAuto focus will search and make as many passes as necessary until a optimum focus point is found. The Max two passe

Seite 57

6Auto Focus (option) ... 57Autofocus final check ... 60Exploding the Data Cloud ... 61Rotating and positioning of VED tools using part reference

Seite 58

60 1 Operation1.1 OperationAutofocus final checkAn option to perform a final autofocus check is available from the Auto Focus tab in the Probe Library

Seite 59

IK 5000 QUADRA-CHEK 611.1 OperationExploding the Data CloudExplode Data Cloud is used to extract point features from the data cloud used in a probed f

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62 1 Operation1.1 OperationRotating and positioning of VED tools using part reference frameIf a part datum has been performed, the system will rotate

Seite 61

IK 5000 QUADRA-CHEK 631.1 OperationOnce the ISO tolerance is selected the ISO Tolerance Entry dialog box appears. The ISO Tolerance Entry dialog box i

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64 1 Operation1.1 OperationThe nominal value for the feature parameter along with the selected ISO tolerance table and index entries are used to deter

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IK 5000 QUADRA-CHEK 651.1 OperationAllTol template

Seite 64

66 1 Operation1.1 OperationContinuous probe firingProbes can be dry-fired continuously to show data points that would be acquired under the current li

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IK 5000 QUADRA-CHEK 671.1 OperationProgramming continuous probe firingContinuous probe firing is programmable. A Continuous Fire mode step is recorded

Seite 66

68 1 Operation1.1 OperationProgram stepWhen the state of Continuous Fire is changed from the Live Video window or the VED toolbar, a separate Continuo

Seite 67

IK 5000 QUADRA-CHEK 691.1 OperationMeasure shortcutsKeyboard shortcuts for starting Ellipse, Torus, Profile, and Profile3D measurements are now availa

Seite 68

IK 5000 QUADRA-CHEK 72.1 Setup ... 78Updating the IK 5000 software ... 78Backup system settings ... 78Uninstall old software version ... 78Ins

Seite 69

70 1 Operation1.1 OperationSymmetry toleranceA symmetry tolerance can be applied to Line and Plane features that are symmetrical to a reference featur

Seite 70

IK 5000 QUADRA-CHEK 711.1 Operation Apply symmetry tolerance with the constructed line from lines 1 and 2 as the reference featureThe actual toleranc

Seite 71

72 1 Operation1.1 OperationSymmetry tolerance applied to a planeTo apply the symmetry tolerance to a plane: Measure four planes, two planes on opposi

Seite 72

IK 5000 QUADRA-CHEK 731.1 Operation Apply symmetry tolerance with the constructed plane from planes 1 and 2 as the reference featureThe actual tolera

Seite 73

74 1 Operation1.1 OperationPlane probing techniqueA plane can be measured by probing three seed points for the data cloud. The IK 5000 fitting algorit

Seite 74

IK 5000 QUADRA-CHEK 751.1 OperationIn some cases it may be necessary to probe the seed points in a different order and location. For example, probing

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76 1 Operation1.1 Operation

Seite 77

78 2 Setup2.1 Setup2.1 SetupUpdating the IK 5000 softwareThe update should be performed according to the following procedure: Make a backup of the

Seite 78 - 2.1 Setup

IK 5000 QUADRA-CHEK 792.1 SetupFiles and foldersIK 5000 files and folders locations are distributed throughout Windows operating system folder locatio

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80 2 Setup2.1 SetupPC2-COMP Express frame grabber boardThe IK 5000 supports the PC2-COMP Express, PCI Express frame grabber board produced by Teledyne

Seite 81

IK 5000 QUADRA-CHEK 812.1 SetupUse current reference frameThe Use machine reference option in the Program Properties dialog has been renamed to Use cu

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82 2 Setup2.1 SetupThe default state of Use current reference frame is unchecked. If a part reference frame has been created before the program is fir

Seite 83

IK 5000 QUADRA-CHEK 832.1 SetupCamera parametersThe IK 5000 supports the configuration of camera and image quality parameters through DirectShow inter

Seite 84

84 2 Setup2.1 SetupSpecify video probe parametersUse the VED screen in video edge detection systems to specify video probe measurements parameters.To

Seite 85

IK 5000 QUADRA-CHEK 852.1 SetupSpotter camera optionsThe digital camera selected as the spotter camera and the format for the spotter camera can be se

Seite 86

86 2 Setup2.1 Setup Supported image formats: UYVY RGB24 RGB32To access Spotter camera options: Select Tools>Options... Select the VED tab Sel

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IK 5000 QUADRA-CHEK 872.1 SetupScale factor for Open Loop joystick control (Optional)A CNC system can be operated in either Closed Loop or Open Loop j

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88 2 Setup2.1 SetupSet Scale factor: Click TOOLS>CNC... Enter the Password Click the Joystick tab Enter the desired scaling factor into the Sca

Seite 89

IK 5000 QUADRA-CHEK 892.1 SetupShutdownThe Shutdown function applies to CNC enabled systems only. During system shutdown the probe returns to a positi

Seite 90

Operation

Seite 91

90 2 Setup2.1 SetupDebounce parametersY and Z axis debounce count values for the digital positioner use their own axis value. Previously they used the

Seite 92

IK 5000 QUADRA-CHEK 912.1 SetupTouch probe requalification and starting pointTouch probe auto requalification can be set to Use circular moves and to

Seite 93

92 2 Setup2.1 SetupReset template text colorsIt is possible to set the text color of a template to the same color as the background. When this happens

Seite 94

IK 5000 QUADRA-CHEK 932.1 SetupDefault fixtures files locationA default location for Fixtures files can be selected. The IK 5000 uses this location to

Seite 95

94 2 Setup2.1 SetupExternal amplifier Open Loop control (Optional)IK 5000 Open Loop joystick control provides the ability to toggle between two joysti

Seite 96

IK 5000 QUADRA-CHEK 952.1 SetupJoystick button assignmentSpeed Toggle must be assigned to a joystick button in order use joystick speed control. The H

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96 2 Setup2.1 Setup

Seite 98 - 98 Index

IndexIK 5000 QUADRA-CHECK 97AAuto focus ... 57Auto probeDisc ... 13Grid .

Seite 99

Index98 Index

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