Heidenhain PWM 20 Bedienungsanleitung

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Inhaltsverzeichnis

Seite 1 - ATS Software

ATS SoftwarePWM 20 (IK 215)11/2014User's ManualSoftware539862-23 Version 3.0.xx

Seite 2

November 2014 Optional cables and pin layouts 112 Optional cables and pin layouts 2.1 For optional cables and adapters as well as all pin layouts refe

Seite 3

November 2014 Software description 101Flowchart for interrogation of diagnostics data:

Seite 4 - 1 General information

102 HEIDENHAIN ATS Software User's Manual5.5.31 Open Loop function8 Click the Open Loop function.The log window opens, containing the existing en

Seite 5 - 1.2 Safety precautions

November 2014 Software description 103The function reserves of absolute track, incremental track and position value formation are evaluated in bar dia

Seite 6

104 HEIDENHAIN ATS Software User's ManualExample: Input of encoder and machine data8 Click this button to save the data in text file format. You

Seite 7

November 2014 Software description 1055.5.42 Closed Loop functionThe encoder must be automatically connected to the ATS software through its ID number

Seite 8

106 HEIDENHAIN ATS Software User's ManualFigure 2: A/B oscilloscope signal with bar graph displayMessage, if data communication fails:

Seite 9

November 2014 Software description 107Example of a message, if the PWM 20 (IK 215) cannot synchronize with the data stream between NC and encoder.Caus

Seite 10 - PWM/Documentation

108 HEIDENHAIN ATS Software User's Manual5.6 Testing Functional SafetySafety-relevant functions of HEIDENHAIN position encoders with the purely s

Seite 11

November 2014 Software description 109The position encoder must be connected and identified through its ID number (database). Use manual identificatio

Seite 12 - 3 Commissioning

110 HEIDENHAIN ATS Software User's ManualThe image below shows the diagnostic functions that are supported:8 Press the active "Next >&quo

Seite 13 - 8 Start the ATS software

12 HEIDENHAIN ATS Software User's Manual2.2 Scope of functions of the ATS software 3.0

Seite 14 - 3.5 Calibration

November 2014 Software description 1115.6.1 Test of forced dynamic sampling8 Click the "Next >" button to prepare the test of forced dyna

Seite 15 - 3.6 Configuration

112 HEIDENHAIN ATS Software User's ManualInspection result:If the test result is free of error:If the test result is faulty:8 Abort the Functiona

Seite 16

November 2014 Software description 1135.6.2 Test for consistency8 Click the "Next >" button to prepare the test for consistency. In this

Seite 17 - 1 Select German or English

114 HEIDENHAIN ATS Software User's Manual8 This button serves to start the test for consistency.If possible, cover the entire range of traverse.

Seite 18

November 2014 Software description 1158 Press the "Next >" button to prepare the check "Comparison of position values 1 and 2".

Seite 19

116 HEIDENHAIN ATS Software User's Manual5.6.3 Test by comparison of position values 1 and 2For this test the position value 1 is compared to the

Seite 20

November 2014 Software description 117Many edges in the diagram indicate that not all positions were captured yet. Continue to traverse the measuring

Seite 21

118 HEIDENHAIN ATS Software User's Manual8 Click the “Next >“ button to display the result screen.

Seite 22

November 2014 Software description 119Result screen, if not all tests were run:Result screen, if tests were faulty:NoteRepeat the wizard.If errors occ

Seite 23

120 HEIDENHAIN ATS Software User's ManualTraverse range 100 % means that the entire measuring range (e.g. one encoder revolution) was covered.Tes

Seite 24 - 4.1 Incremental interfaces

November 2014 Commissioning 133 Commissioning3.1 System requirements IBM PC or 100 % compatible PC Dual-core processor with a clock frequency > 2

Seite 25 - 4.2 Absolute interfaces

November 2014 Software description 1215.7 Supported interfacesThe ATS software only supports HEIDENHAIN products!The stated tolerances and encoder spe

Seite 26 - 5 Software description

122 HEIDENHAIN ATS Software User's ManualComparison of absolute and incremental valuesUnlike with EnDat, speed ranges or permissible tolerances a

Seite 27

November 2014 Software description 1235.7.2 FanucAbsolute HEIDENHAIN encoders with the suffix F in the model designation (e.g. LC 193F) feature a Fanu

Seite 28

124 HEIDENHAIN ATS Software User's ManualDisplay when the Fanuc i interface is connected. Click the function "Fanuc ALPHA i ID data display

Seite 29

November 2014 Software description 1255.7.3 MitsubishiHEIDENHAIN absolute encoders with the suffix M in the model designation (e.g. LC 193M) feature t

Seite 30

126 HEIDENHAIN ATS Software User's Manual8 Press this key (or switch the encoder supply on and off) to reset the messages.5.7.4 Indramat (I2C)Bos

Seite 31

November 2014 Software description 1278 In the "Encoder selection" menu, enter the ID of the encoder to connect it.The following functions a

Seite 32

128 HEIDENHAIN ATS Software User's ManualWith the "Voltage display" function you can measure the power supply and check the current con

Seite 33

November 2014 Software description 1295.7.5 DRIVE-CLiQDRIVE-CLiQ is the system interface of the SINAMICS drive system by SIEMENS AG. For more informat

Seite 34

130 HEIDENHAIN ATS Software User's ManualSwitching between position display screen and add-on info screen:The information transferred via DRIVE-C

Seite 35

14 HEIDENHAIN ATS Software User's Manual3.3 Installing the ATS softwareA CD-ROM with the required software is among the items supplied. The curre

Seite 36

November 2014 Software description 131Add-on info screen:Commutation and Speed:The commutation (angle) refers to A pole-pair width of 25 mm with line

Seite 37

132 HEIDENHAIN ATS Software User's ManualErrors:Several error groups are distinguished: Encoder errors Software errors Kernel errors Safety e

Seite 38

November 2014 Software description 133Save encoder memory [DRIVE-CLiQ]The entire memory contents of the encoder is saved to a file. You should always

Seite 39

134 HEIDENHAIN ATS Software User's ManualThe reading process is finished, when the bytes counter stops counting. If necessary, you can make entri

Seite 40

November 2014 Software description 135Display of encoder parameters8 Select the function "Encoder parameter display".The most important char

Seite 41 - 8 Write down the encoder ID!

136 HEIDENHAIN ATS Software User's ManualLogistic information:Node ID:Terminal identification within the DRIVE-CLiQ drive system; worldwide one-t

Seite 42

November 2014 Software description 137Functional SafetyNote:The consistency of the values is tested during the "Functional Safety" check. Th

Seite 43 - 5.3 Basic functions

138 HEIDENHAIN ATS Software User's ManualTesting DRIVE-CLiQ Functional SafetyThe testing wizard "Functional Safety encoder check" is al

Seite 44

November 2014 Software description 139The result list shows whether all parameters relevant for the functional check are available and filled. The lis

Seite 45

140 HEIDENHAIN ATS Software User's ManualPosition values are compared in the test for consistency. Observe the screen display!Do not exceed the p

Seite 46

November 2014 Commissioning 153.5 CalibrationIn general the PWM is maintenance-free, since it does not contain any components that are subject to wear

Seite 47

November 2014 Software description 141Evaluation of the test for consistency:Display in green (numerical value and LED symbol) = passDisplay in red (n

Seite 48

142 HEIDENHAIN ATS Software User's ManualTraversing range:This display shows the percentage of the traversing range that was already inspected.Th

Seite 49

November 2014 Software description 1435.7.6 Yaskawa serial interfaceThe functions the ATS software provides (e.g., establish connection to the encoder

Seite 50

144 HEIDENHAIN ATS Software User's Manual5.7.7 Panasonic serial interfaceThe functions the ATS software provides (e.g., establish connection to t

Seite 51

November 2014 Checking incremental encoders 1476 Checking incremental encoders6.1 General informationAs of the ATS software version 2.06.xx functional

Seite 52

148 HEIDENHAIN ATS Software User's Manual6.2.2 Checking incremental signalsAfter successful registration, the function "Incremental signal&q

Seite 53

November 2014 Checking incremental encoders 149Software connected to sinusoidal output signal; standard X-Y circular diagram of analog signals:8 Switc

Seite 54

150 HEIDENHAIN ATS Software User's Manual8 Click the button "Reference trigger on/off" to show the bar display for the reference signal

Seite 55

November 2014 Checking incremental encoders 1516.2.3 Description of the incremental signal displayCheck functionsbarEncoder characteristicsAnalog:  O

Seite 56

152 HEIDENHAIN ATS Software User's ManualBar for oscilloscopesettingsDatabase information (see red markings) of the connected encoder and interfa

Seite 57 - 8 Warning deleted

16 HEIDENHAIN ATS Software User's Manual3.6 Configuration8 Start the ATS software.8 Select the "Configuration" group.In the "Confi

Seite 58

November 2014 Checking incremental encoders 153Sampling rateIt defines the interval for conversion of the incremental signals. The value is displayed

Seite 59

154 HEIDENHAIN ATS Software User's ManualDisplay of several signal periods (examples)

Seite 60

November 2014 Checking incremental encoders 155Filter (100 kHz)Help circleFilter button (100 kHz)Press this button to damp the bandwidth of the input

Seite 61

156 HEIDENHAIN ATS Software User's ManualNote button8 If the ATS finds a problem with signal calculation, the yellow Attention symbol appears nex

Seite 62 - 8 Click the symbol

November 2014 Checking incremental encoders 157Incremental signalbar graphsDisplay of the signal parameters and tolerances as bar graphs with toleranc

Seite 63

158 HEIDENHAIN ATS Software User's ManualDisplay ofsignal tolerancesThe red markings indicate the signal tolerances.Scalings and units of the bar

Seite 64

November 2014 Checking incremental encoders 159Standard signal amplitudes and tolerance rangesDesignations of the bar graphs and calculationsThe follo

Seite 65

160 HEIDENHAIN ATS Software User's ManualSig A; Sig BThese are the amplitudes of the sinusoidal incremental signals A and B. In the ATS software

Seite 66

November 2014 Checking incremental encoders 161PhaPhase-shift error of incremental signal 1 (A), incremental signal 2 (B)If the incremental signal 1 i

Seite 67

162 HEIDENHAIN ATS Software User's Manual6.2.4 Checking the reference signal (1 Vpp / 11 µApp)8 "Reference trigger on/off" button to ac

Seite 68

November 2014 Commissioning 173.6.1 Configure hardwareThis function scans the computer and lists the hardware that was found.8 Select the desired test

Seite 69

November 2014 Checking incremental encoders 163Bar display of reference signalDisplay of the signal parameters and tolerances as bar graphs with toler

Seite 70

164 HEIDENHAIN ATS Software User's ManualDesignations of the bar graphs and calculations of the reference signalThe following information refers

Seite 71

November 2014 Checking incremental encoders 165Signal diagram (1 Vpp / 11 µApp)

Seite 72

166 HEIDENHAIN ATS Software User's Manual6.2.5 Zoom function for oscilloscopeThe oscilloscope display features a zoom function that can be contro

Seite 73

November 2014 Checking incremental encoders 1676.2.6 Recording functionWith the "Recording" function, the output signal can be diagnosed ove

Seite 74

168 HEIDENHAIN ATS Software User's ManualDiagram 3Display of on-off ratio over all signal periodsY axis = On-off ratio TV 1, TV 2 and phase shift

Seite 75

November 2014 Checking incremental encoders 169Explanation of the "Sampling rate" and "Number of periods" barSampling rate [kS/s]F

Seite 76

170 HEIDENHAIN ATS Software User's ManualStart recordingThe dialog window waits for Start, the watch is running, the position is 0, as no movemen

Seite 77

November 2014 Checking incremental encoders 171The image below shows the record of a linear encoder without error.The diagrams can be zoomed and the b

Seite 78

172 HEIDENHAIN ATS Software User's ManualThe image below shows the record of a linear encoder with heavy contamination.Area in the red square:Sig

Seite 79

18 HEIDENHAIN ATS Software User's Manual3.6.2 Language selection8 Set the operating language.8 Confirm with OK to return to the previous screen.1

Seite 80

November 2014 Checking incremental encoders 173Example of the zoom function: The diagrams 2 and 3 contain areas marked blue. These areas can be shifte

Seite 81

174 HEIDENHAIN ATS Software User's Manual6.2.7 Counter functionThe "Counter" test function serves to check the counting and the referen

Seite 82

November 2014 Checking incremental encoders 175Explanation of the buttons and functions:Counter and PositionThe Counter display (large counting field)

Seite 83

176 HEIDENHAIN ATS Software User's ManualIncremental signalIf the setting "Incremental signal" is active, the lines (grating periods) a

Seite 84

November 2014 Checking incremental encoders 177PresetIn the Preset field you can enter a preset value for the counter.The counter display can be used

Seite 85 - 8 Select Yes/No

178 HEIDENHAIN ATS Software User's ManualWorking with the table and the graphicsThe table and the graphics are used to check the counting functio

Seite 86

November 2014 Checking incremental encoders 179Example:Linear (or rotary) encoder with one reference markTraverse the RM, invert the direction and tra

Seite 87

180 HEIDENHAIN ATS Software User's ManualExample:Inspection of a linear encoder with distance-coded reference marks (LS 187C)Schematic representa

Seite 88

November 2014 Checking incremental encoders 181NoteIrregularities in the reference values and in the graphics indicate that the scale or the graduated

Seite 89 - Voltage:

182 HEIDENHAIN ATS Software User's Manual6.2.8 PWT test functionThe PWT test function is a mounting aid for various exposed encoders. It only sup

Seite 90

November 2014 Commissioning 193.6.3 Manage product keysIn addition to the function groups and functions of the ATS software (see chapter “Incremental

Seite 91

November 2014 Checking incremental encoders 183Description of the PWT screen Display 1: Amplitude of analog signalThe position of the bar represents

Seite 92

184 HEIDENHAIN ATS Software User's ManualRI position:The position of the reference pulse is good; the bar is within the green range, close to the

Seite 93 - 5.5 Diagnostics

November 2014 Checking incremental encoders 185Examples:All parameters are within the green range.This PWT display indicates that the encoder must be

Seite 94

186 HEIDENHAIN ATS Software User's Manual6.2.9 Checking a commutation encoder with Zn and Z1 track (e.g. ERN 1387)Before start-up, permanent-magn

Seite 95

November 2014 Checking incremental encoders 187Checking a commutation encoder:8 Connect the encoder through its ID.8 In the ATS main menu, select the

Seite 96

188 HEIDENHAIN ATS Software User's Manual8 Press the Z1 button to start the inspection of the Z1 track (= CD track or commutation track).Analog d

Seite 97

November 2014 Checking incremental encoders 189The image below shows an incomplete X-Y signal (segment): Signal calculation is faulty; a is output;

Seite 98

190 HEIDENHAIN ATS Software User's ManualAnalog display of Z1 and Zn/Z1 comparisonClick the circle button in the Z1 menu.Two new graphics field

Seite 99

November 2014 Checking incremental encoders 191Example:Irregularity (peak) in the sine diagram of the commutation signalExample:Irregularity in the ci

Seite 100

192 HEIDENHAIN ATS Software User's Manual6.2.10 Checking homing/limit signalsIn addition to the incremental graduation, encoders with position de

Seite 101

20 HEIDENHAIN ATS Software User's Manual8 Click "Add" to activate the product key.NoteThe "Add" key becomes active, when the

Seite 102

November 2014 Checking incremental encoders 1938 When the entire measuring range was traversed, the reference mark and the limit and homing switching

Seite 103

194 HEIDENHAIN ATS Software User's ManualDescription of the encoder propertiesPosition: Current position of the scanning headDirection: Traverse

Seite 104

November 2014 Checking incremental encoders 195The trigger edges (hysteresis) can be analyzed with the zoom function of the oscilloscope.The color ass

Seite 105

196 HEIDENHAIN ATS Software User's Manual6.3 Digital TTL/HTL square-wave output signals 6.3.1 General informationThis description contains the di

Seite 106

November 2014 Checking incremental encoders 197When a TTL/HTL encoder was successfully identified, the function group "Basic functions" cont

Seite 107 - Testing Functional Safety

198 HEIDENHAIN ATS Software User's Manual6.3.2 Explanation of the displayCheck functionsbarLevel:  Oscilloscope display of the TTL/HTL signals

Seite 108

November 2014 Checking incremental encoders 199Encodercharacteristics6.3.3 Level function  Bar of oscilloscope settings, TTLThose function keys are d

Seite 109

200 HEIDENHAIN ATS Software User's Manual6.3.4 Level function  Oscilloscope display, TTLThe image shows the start screen with three display fiel

Seite 110

November 2014 Checking incremental encoders 201The image shows the inverted TTL output signals (after was pressed) and the fault-detecti

Seite 111

202 HEIDENHAIN ATS Software User's Manual6.3.5 Level function  Bar graph display, TTL levelDisplay of the signal parameters and the level limits

Seite 112

1 General information ... 51.1 How to Use t

Seite 113

November 2014 Commissioning 218 Click "Close" to terminate product-key entry.NoteThe product-key functions only appear in the ATS main menu

Seite 114

November 2014 Checking incremental encoders 2036.3.6 Logic function, TTLIn the Logic function, the measured values are recorded at a very high samplin

Seite 115

204 HEIDENHAIN ATS Software User's ManualThe image shows the Logic screen with an encoder with 10-fold interpolation connected through its ID num

Seite 116

November 2014 Checking incremental encoders 2056.3.7 Logic function, bar graphsThe bar graphs include Measurement of on-to-off ratios TV A / TV B and

Seite 117

206 HEIDENHAIN ATS Software User's ManualThe display "Minimum edge separation FA" shows the distance between two neighboring edges of t

Seite 118

November 2014 Checking incremental encoders 2076.3.8 Counter functionThe "Counter" function serves to check the counting of encoders.Signal

Seite 119

208 HEIDENHAIN ATS Software User's ManualNoteThe Counter function is the same as for checking analog signals!For more information and examples, r

Seite 120 - 5.7 Supported interfaces

November 2014 Checking incremental encoders 2096.4 Mounting wizards6.4.1 General informationFor mounting certain encoders, special adjustment programs

Seite 121

210 HEIDENHAIN ATS Software User's Manual

Seite 122

November 2014 Interface description 2097 Interface description7.1 General informationThe specifications in the brochure "Interfaces of HEIDENHAIN

Seite 123

210 HEIDENHAIN ATS Software User's ManualReference mark signalOne or several signal peaks I0 Connecting cablesSignal diagram: Incremental signals

Seite 124

22 HEIDENHAIN ATS Software User's Manual3.6.4 Display of software and database versionsTo display the installed versions of the ATS software and

Seite 125

November 2014 Interface description 211Recommended input circuit of the subsequent electronics 11 µAppDimensioning Operational amplifier e.g. RC 4157R

Seite 126

212 HEIDENHAIN ATS Software User's Manual7.2.2 Incremental signals 1 VppThe sinusoidal incremental signals A and B are phase-shifted by 90° elec

Seite 127

November 2014 Interface description 213Signal diagram: Incremental signals 1 VppRecommended input circuit of the subsequent electronics 1 VppDimension

Seite 128

214 HEIDENHAIN ATS Software User's ManualSignal monitoringA threshold of 250 mVpp is to be provided for the monitoring of the output signals.Sign

Seite 129

November 2014 Interface description 2157.2.3 Incremental signals 1Vpp with commutating signalsExamples of encodersERN 1085, ERN 1185, ERN 1387Commuta

Seite 130

216 HEIDENHAIN ATS Software User's Manual7.3 Square-wave interfaces7.3.1 Incremental signals TTL square-wave interfaceEncoders that output TTL

Seite 131

November 2014 Interface description 217Signal dataConnecting cablesDifferential line driver as per EIA standard RS-422Signal level UH 2.5 V with IH

Seite 132

218 HEIDENHAIN ATS Software User's ManualRecommended input circuit of subsequent electronics TTLDimensioningCable lengths The permissible cable

Seite 133

November 2014 Interface description 219Possible specifications7.3.2 Incremental signals HTL (HTLs) square-wave interfaceHEIDENHAIN encoders with HT

Seite 134

220 HEIDENHAIN ATS Software User's ManualThe permissible cable length for incremental encoders with HTL signals depends on the scanning frequency

Seite 135

November 2014 Commissioning 233.6.6 Updates of the ATS help files (PDF file)The help files are updated for every software update (once a year) and are

Seite 136

November 2014 Interface description 221Recommended input circuit of subsequent electronics HTLHTLs

Seite 137

222 HEIDENHAIN ATS Software User's Manual7.4 Absolute interface7.4.1 EnDatThe EnDat interface (Encoder Data) of the absolute encoders is a bidire

Seite 138

November 2014 Interface description 223EnDat 2.2 (includes EnDat 2.1) Position values for incremental and absolute encoders Additional information o

Seite 139

224 HEIDENHAIN ATS Software User's ManualIncremental signals 1 Vpp device-dependent (“Incremental signals 1 Vpp” on page 212)Some encoders also p

Seite 140

November 2014 Interface description 225Recommended input circuit of the subsequent electronics EnDat interface

Seite 141

226 HEIDENHAIN ATS Software User's ManualClock frequency / cable lengthThe clock frequency is variable—depending on the cable length (max. 150 m)

Seite 142

November 2014 Interface description 227 Quality improvement: Cyclic sampling every 25 µs with full "read and write" mode possible; position

Seite 143

228 HEIDENHAIN ATS Software User's ManualReset functions serve to reset the encoder in case of malfunction. Reset is possible instead of or durin

Seite 144 - 6.2 Analog output signals

November 2014 Interface description 229MODE commands1) Same reaction as from switching the power supply off and on2) Selected additional information i

Seite 145

230 HEIDENHAIN ATS Software User's ManualEnDat 2.2 transmission of position valuesEnDat 2.2 can transmit position values with or without addition

Seite 146

24 HEIDENHAIN ATS Software User's Manual

Seite 147

November 2014 Interface description 231EnDat 2.1 – Transmission of position valuesEnDat 2.1 can transmit position values with interrupted clock pulse

Seite 148

232 HEIDENHAIN ATS Software User's ManualContinuous clockFor applications that require fast acquisition of the measured value, the EnDat interfac

Seite 149

November 2014 Interface description 233Parameters and memory areasThe encoder provides several memory areas for parameters. These can be read from by

Seite 150

234 HEIDENHAIN ATS Software User's ManualMonitoring anddiagnostic functionsThe EnDat interface enables comprehensive monitoring of the encoder wi

Seite 151

November 2014 Interface description 2357.4.2 Synchronous serial interface; programming via connectorThe absolute position value beginning with the Mos

Seite 152

236 HEIDENHAIN ATS Software User's Manual(CLOCK) is received within this time (t2 or t2+tR), the same data will be output once again.If data outp

Seite 153

November 2014 Interface description 237Input circuit of the subsequent electronicsDimensioning:IC1 = differential line receiver and drivere.g. SN 65 L

Seite 154

238 HEIDENHAIN ATS Software User's Manual7.4.3 SSI synchronous serial interface with programming interface (older rotary encoders)The absolute po

Seite 155

November 2014 Interface description 239Examples of encodersROQ 425 programmableCode signalsIncremental signals 1 Vpp (“Incremental signals 1 Vpp” on p

Seite 156

240 HEIDENHAIN ATS Software User's ManualConnecting cablesRecommended input circuit of subsequent electronicsShielded HEIDENHAIN cable PUR[(4 x 0

Seite 157 -   sin (2  SYM)

November 2014 Identifying encoder output signals (encoder interfaces) 254 Identifying encoder output signals (encoder interfaces)4.1 Incremental inter

Seite 158

November 2014 Interface description 241Control cycle for complete data wordIn the quiescent state clock and data lines are on high level. The current

Seite 159

242 HEIDENHAIN ATS Software User's Manual7.4.4 Company-specific interfacesSiemens HEIDENHAIN encoders with the code letter S after the model desi

Seite 160

November 2014 Contacts 2438ContactsYour HEIDENHAIN helplineThe qualified, multilingual specialists of the HEIDENHAIN helpline in Traunreut support you

Seite 161

244 HEIDENHAIN ATS Software User's Manual

Seite 162

PL APS02-384 Warszawa, Poland www.heidenhain.plPT FARRESA ELECTRÓNICA, LDA.4470 - 177 Maia, Portugal www.farresa.pt RO HEIDENHAIN Reprezentant¸a˘ Ro

Seite 163

26 HEIDENHAIN ATS Software User's Manual4.2 Absolute interfaces Encoders that have a 'C' or a 'Q' in their names use an abso

Seite 164

November 2014 Software description 275 Software description5.1 Operational designThe ATS software runs by a dynamic context menu. The function menu co

Seite 165

28 HEIDENHAIN ATS Software User's Manual5.2 Setting up a connection to the encoder8 Connect the encoder to the test unit with an adapter cable.8

Seite 166

November 2014 Software description 29Encoder connectionPlease ensure that the correct supply voltage is selected to avoid damage to the encoder. The c

Seite 167

30 HEIDENHAIN ATS Software User's Manual5.2.1 Feed-through mode"´Feed-through" mode means connecting the PWM 20 into the control loop o

Seite 168

5.7.4 Indramat (I2C) ... 1275.7.5 DRIVE-CLiQ ...

Seite 169

November 2014 Software description 31EnDat 2.2Communication takes place continuously. However, there is no prescribed communication pattern. Instead,

Seite 170

32 HEIDENHAIN ATS Software User's ManualProcedure:1. The PWM 20 encoder output (OUT) must not be connected!2. Connect the absolute encoder to the

Seite 171

November 2014 Software description 33Power-on sequence for feed-through modeAbsolute interfaces (EnDat, Fanuc, ...)1. Switch on the PWM 20.2. Start th

Seite 172

34 HEIDENHAIN ATS Software User's Manual5.2.2 Automatic encoder identification by entering the ID1 Input field for ID2 The encoder was identified

Seite 173

November 2014 Software description 35Switching on the power supply for the encoder8 When you click "Connect", the power supply for the conne

Seite 174

36 HEIDENHAIN ATS Software User's Manual8 When you click the "Yes" button the encoder ID is used (ID of the scale housing).8 When you c

Seite 175

November 2014 Software description 375.2.3 Manual encoder selectionIf it is impossible to identify the encoder type (ID label missing or illegible), o

Seite 176

38 HEIDENHAIN ATS Software User's Manual8 In the Encoder selection box, click "Manual Settings".NoteThis option is only recommended to

Seite 177

November 2014 Software description 398 Clicking the "Forward >" button opens the encoder data screen (power supply, encoder interface).Cu

Seite 178

40 HEIDENHAIN ATS Software User's Manual8 Clicking the "Forward >" button opens an overview of the data you have entered.4An ATS cod

Seite 179

November 2014 General information 51 General information1.1 How to Use this ManualAbout this manualThis manual refers to the ATS Adjusting and Testing

Seite 180

November 2014 Software description 418 After you click the "Connect" button, the connected encoder is supplied with power.Typical error mess

Seite 181

42 HEIDENHAIN ATS Software User's ManualIf this error message is generated, the voltage drop caused by the cable length (for LC approx. 5 m) is

Seite 182

November 2014 Software description 438 In a next step perform "automatic" encoder identification by entering the displayed encoder ID. (See

Seite 183

44 HEIDENHAIN ATS Software User's Manual5.3 Basic functionsNoteDisplay and functions may vary depending on the product key and the connected enco

Seite 184

November 2014 Software description 455.3.1 Position display1 Absolute encoder position2 Incremental current count3 Binary display of the absolute posi

Seite 185

46 HEIDENHAIN ATS Software User's ManualStatus display Each time position data is transferred, status information is included and evaluated.Depen

Seite 186

November 2014 Software description 471 LED symbols for errors and warningsGreen symbol = OKRed symbol = Error / warningNoteGroup signal; at least one

Seite 187

48 HEIDENHAIN ATS Software User's ManualDetails of encoder status:Reset errors / warningsAttentionPlease reset the errors and warnings before sta

Seite 188

November 2014 Software description 498 Select "Display encoder memory" from the basic functions list.The encoder configuration window is act

Seite 189

50 HEIDENHAIN ATS Software User's Manual8 Open the directory tree "Parameters of encoder manufacturer".Scroll down in the directory and

Seite 190

6 HEIDENHAIN ATS Software User's Manual1.2 Safety precautionsObserve the safety precautions in the PWM 20 Operating Instructions (ID 1125089-90).

Seite 191

November 2014 Software description 51EnDat 2.2 status displayA yellow "Busy" symbol indicates access to the memory of the encoder EEPROM (12

Seite 192

52 HEIDENHAIN ATS Software User's ManualDetailed display of encoder status EnDat 2.2Operating status error sourcesThe function "operating st

Seite 193

November 2014 Software description 53Display if the encoder does not support the "Operating status error sources" function:Display after &qu

Seite 194

54 HEIDENHAIN ATS Software User's ManualWhich status error sources the encoder supports is stored in the "Parameters of the encoder manufact

Seite 195

November 2014 Software description 55EIB 392To check the EIB, a suitable incremental encoder must be connected to the EIB input (follow the EIB operat

Seite 196

56 HEIDENHAIN ATS Software User's ManualPosition display if an EIB 192 with Fanuc interface is connected.The absolute position is invalid, as the

Seite 197

November 2014 Software description 57Only after the reference mark has been traversed refer the absolute position values to this fixed reference point

Seite 198

58 HEIDENHAIN ATS Software User's Manual8 Warning deleted.NoteThe warning in the Encoder status field can only be deleted by hand after the refer

Seite 199

November 2014 Software description 59Measured values viewPosition viewThe measured values are displayed as they are transferred from the encoder.The m

Seite 200

60 HEIDENHAIN ATS Software User's ManualDisplay for a multiturn encoder:Clear incremental counterEquate functionNoteFor encoders without incremen

Seite 201

November 2014 General information 71.3 Information on the IK 215 adjusting and testing packageThe IK 215 Adjusting and Testing Package serves to diagn

Seite 202

November 2014 Software description 61Synchronization modeSynchronization inactive:Synchronization mode active:Reversal of countingdirection with incre

Seite 203

62 HEIDENHAIN ATS Software User's ManualAbsolute position [bits] displayThe displayed value is the position value transferred from the encoder (1

Seite 204

November 2014 Software description 63Set datum shift8 Click the symbol.There are two types of datum shift:1. EnDat-compliant datum shiftThis type cons

Seite 205

64 HEIDENHAIN ATS Software User's Manual2. Non EnDat-compliant datum shiftAn assignment of datum and signal period (incremental signal) is not co

Seite 206 - 6.4 Mounting wizards

November 2014 Software description 65Cancel datum shift8 To reset the datum shift to the factory default setting click the button "Undo datum shi

Seite 207

66 HEIDENHAIN ATS Software User's Manual8 Press the "function-specific view" button (display in plain language).8 Press the "EnDat

Seite 208 - 7 Interface description

November 2014 Software description 67Edit datum shift value1. Editing in the datum shift line (word 0):8 Click the datum shift value.Enter a new value

Seite 209

68 HEIDENHAIN ATS Software User's Manual2. Editing in the datum shift window:8 Clicking the button right from "Datum shift value" opens

Seite 210

November 2014 Software description 695.3.2 Incremental signal displayIn the basic function "Incremental signal display" the incremental sign

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70 HEIDENHAIN ATS Software User's ManualCirclediagram (X-Y)In the circle diagram, the inner green circle represents the minimum amplitude, the ou

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8 HEIDENHAIN ATS Software User's Manual1.4 IK 215 adjusting and testing package (ID 547858-xx); items suppliedThe packages 1 and 2 are included i

Seite 213

November 2014 Software description 71Zoom function The oscilloscope display features a zoom function controlled via the left mouse button.Zooming a de

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72 HEIDENHAIN ATS Software User's ManualSave or print oscilloscope displayTo activate this function click the screen display with the right mouse

Seite 215 - 7.3 Square-wave interfaces

November 2014 Software description 73In the example below, signal data were transferred in Excel format and an Excel sheet was created from a defined

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74 HEIDENHAIN ATS Software User's ManualPrint diagramIn the Setup column of the diagram software (TeeChart Print Preview = independent program i

Seite 217

November 2014 Software description 75Characteristics of the incremental signals(bar diagram)If the signal tolerances are within the specifications (to

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76 HEIDENHAIN ATS Software User's ManualSettings for y-t display:Diagram view: Select X-Y view or y-t viewDiagram axis ranges: Scaling of the axe

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November 2014 Software description 77Tolerances of the incrementalstatus displayError display = "Red LED", if Amplitude too small: typical

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78 HEIDENHAIN ATS Software User's ManualLoad encoder configuration from encoder8 Press the "EnDat" button ("Load encoder configura

Seite 221 - 7.4 Absolute interface

November 2014 Software description 79Load encoder configuration from a file8 When you click this button, the "Open file" box is displayed. S

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80 HEIDENHAIN ATS Software User's ManualLoad encoder configuration from encoder8 With the button "Load encoder configuration from encoder&qu

Seite 223

November 2014 General information 91.5 Information on the PWM 20 encoder diagnostic kit, ID 759251-xxThe PWM 20 encoder diagnostic kit serves to diagn

Seite 224

November 2014 Software description 81Save encoder configuration in encoder8 With the button "Save encoder configuration in encoder" an encod

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82 HEIDENHAIN ATS Software User's ManualEncoder configuration8 This button reduces the display of the tree structure to the main directories (bas

Seite 226

November 2014 Software description 83Function-related view of encoder configuration data8 When you click this button the data words and values are int

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84 HEIDENHAIN ATS Software User's ManualBinary value displayHexadecimal value displayNoteThis display mode is used in the EnDat interface descrip

Seite 228

November 2014 Software description 85Edit encoder configuration8 Use the left mouse button to mark the value to be edited (in the example: Datum shift

Seite 229

86 HEIDENHAIN ATS Software User's ManualThird option (no screenshot):8 Select Yes/No (check mark in check box = yes, check box empty = no)Set wri

Seite 230 - Interrupted clock

November 2014 Software description 875.3.4 Comparing contents of encoder memoriesWith this function you can compare the configuration of the connected

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88 HEIDENHAIN ATS Software User's ManualThe log window ("Protocol") appears, and you are prompted to load the configuration of the enco

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November 2014 Software description 89The differences of the encoder configurations 1 and 2 are entered into the log file.Example of an error message,

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90 HEIDENHAIN ATS Software User's Manual5.3.5 Voltage displayVoltage:Display of the voltage the test unit provided to power the encoder

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10 HEIDENHAIN ATS Software User's Manual1.7 PWM 20 encoder diagnostic kit, ID 759251-01; items suppliedThe packages 1 and 2 are included in deliv

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November 2014 Software description 91Voltage [Remote Sense]:Operating voltage at the measuring system; voltage drops on the encoder supply linesare ta

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92 HEIDENHAIN ATS Software User's Manual5.4 Add-on info (EnDat 2.2): Temperature display8 When you double-click the "Temperature display&quo

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November 2014 Software description 93Temperature sensor 1:External sensor, e.g. in the drive (temperature switch or temperature-dependent resistor)Tem

Seite 238

94 HEIDENHAIN ATS Software User's Manual5.5 Diagnostics5.5.1 Absolute/incremental deviationWith the function "Comparison of absolute and inc

Seite 239

November 2014 Software description 958 Double-click "Absolute/incremental deviation" to open the window "Comparison of absolute and inc

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96 HEIDENHAIN ATS Software User's ManualExample: LC1 Status display: Errors and warnings2 Position displays absolute / incremental3 Signal positi

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November 2014 Software description 97Example: ECN rotary encoderIf the deviation span is extremely high (red display), check the setting of the increm

Seite 242 - 8Contacts

98 HEIDENHAIN ATS Software User's Manual5.5.2 Online diagnosticsEncoders with purely digital serial interfaces (e.g. EnDat 21 and 22, Fanuc, Mits

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November 2014 Software description 99At the beginning of the diagnostics dialog you must select:Open Loop: The encoder is directly connected to the te

Seite 244 - *I_543734-29*

100 HEIDENHAIN ATS Software User's ManualClosed LoopOption 1:The control loop of the machine axis is closed, a T-coupler/signal splitter (SA 1x0

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